Factory Supply Flange Connection Basket Filter

The factory supply flange connection basket filter is a device designed for liquid filtration, widely used in chemical, petrochemical, petroleum, pharmaceutical, food processing and other fields. Its core component is a removable "basket"-like filter element, which is composed of metal mesh or other suitable filter media, which can effectively block solid particles or impurities flowing through the liquid.

 

The basic structure of the basket filter mainly includes: inlet and outlet nozzles, filter cartridges, filter baskets, upper covers, sealing rings, fasteners, etc. Among them, the filter basket is the key part, and filters of different materials (such as cast steel, stainless steel, alloy steel, etc.) and aperture sizes can be selected according to actual needs. The shell is designed with flange connection for easy installation and maintenance.

 

Working principle

The working mechanism of the factory supply flange connection basket filter is relatively intuitive: when the fluid containing impurities enters the filter housing from the inlet and passes through the filter basket, the solid particles are intercepted due to their size larger than the pore size of the filter screen, and the clean fluid passes through the filter screen smoothly and is discharged from the outlet. This process ensures that downstream equipment is protected from contamination and prolongs the service life of the system.

 

Performance characteristics

1. High-efficiency filtration

The filter basket is designed rationally and has a large filtration area, which can effectively remove impurities in the fluid and ensure the purity of the fluid.

2. Easy to maintain

The removable design of the filter basket makes cleaning or replacement easy and quick, reducing downtime.

3. Strong adaptability

A variety of materials and specifications are selected to meet the filtration requirements of different media, pressures, and temperatures.

4. Stable and reliable

The shell has a sturdy structure and good sealing performance, ensuring long-term stable operation.

5. Economical and practical

Compared with other complex filtration systems, basket filters offer higher cost performance and lower initial investment and maintenance costs.

 

Parameters

Material of housing	Cast iron, carbon steel	Stainless steel
Material of strainers	Stainless steel
Material of seal components	Oil-resistant asbestos, flexible graphite, PTFE
Working temperature	-30 ~ +380°C	-80 ~ +450°C
Filtration precision	10 ~ 300 meshes
Nominal pressure	0.6 ~ 6.4 Mpa (150Lb ~ 300Lb)
Connection	Flange, welding

 

Application field

The factory supply flange connection basket filters are widely used in chemical, petroleum, pharmaceutical, food and beverage, water treatment, papermaking, mining, power, natural gas, environmental protection and other industries. In these industries, it is usually installed upstream of pumps, valves, meters and other equipment as an important protective barrier to prevent impurities from causing damage to precision equipment.

 

Selection points

1. Fluid characteristics

Consider the chemical properties of the fluid (corrosive, toxic), temperature, pressure and flow rate, etc.

2. Impurity characteristics

Know the size, density, and expected filtration efficiency of the impurities to be filtered.

3. Installation environment

Consider the installation space, connection method (flange, thread, etc.) and whether special certification is required.

4. Material selection

Choose the appropriate shell and filter basket material according to the corrosiveness of the fluid.

5. Maintenance convenience

Consider the convenience of regular cleaning and replacement of the filter basket.

 

Maintenance

Maintenance is the key to ensure the long-term and efficient operation of the basket filter. The pressure drop of the filter should be checked regularly. When the pressure difference exceeds the specified value, the filter basket should be cleaned or replaced in time. When cleaning, close the relevant valve, discharge the residual fluid, then remove the filter basket, use an appropriate cleaning agent to clean and dry and then reassemble. For wearing parts, such as sealing rings, they should be checked regularly and replaced in a timely manner.

 

How to judge high cost performance

1. Performance to price ratio

Evaluate the balance between filtration efficiency, durability, and initial investment and maintenance costs of the equipment.

2. Adaptability and Flexibility

Choose a filter that can be flexibly adapted to different conditions and is easy to adjust to meet future changing needs.

3. After-sales services

Good after-sales services can reduce the additional costs caused by failures, including quick-response maintenance services and technical support.

4. Brand reputation

Choosing a brand with a good market reputation and mature technology often means more reliable product quality and performance assurance.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated