High Performance Disc Filter

The high performance disc filter plays its role based on the pressing force and fluid pressure between the discs. During the filtration process, the discs are pressed by springs and fluid pressure. The greater the pressure difference, the stronger the pressing force, thus ensuring an efficient filtration effect. The liquid flows from the outer edge of the disc through the groove to the inner edge of the disc, passing through multiple filter points to achieve deep filtration.

 

The core advantage of a disc filter is its precise filtration capability. Thanks to the multi-layer disc structure, each disc contains multiple filtration points, so deep filtration can be achieved. This means that even the finest particles can be effectively intercepted, thus ensuring the purity of the filtered medium. In addition, the tight fit between the discs reduces the possibility of media leakage, further improving filtration efficiency.

 

Features

1. Precise filtration

The disc filter can use different precision filter discs according to the water requirements, and the filtration accuracy can reach 20 microns to 200 microns, and the filtration ratio is greater than 85%. This precise filtration ability ensures that only particles with smaller particle sizes than required can enter the system, providing the most effective filtration effect.

2. Thorough and efficient backwash

The disc filter can completely open the filter pores during the backwashing process, and combined with the centrifugal jet effect, the cleaning effect cannot be achieved by other filters. The backwashing process of each filter unit takes only 10 to 20 seconds to complete.

3. Fully automatic operation, continuous water outlet

The disc filter adopts time and pressure difference to control the backwash start. In the filter system, each filter unit and workstation are backwashed in sequence. Automatic switching between working and backwashing states ensures continuous water outlet, small system pressure loss, and filtration and backwashing effects will not deteriorate due to use time.

4. Modular design

Users can choose the number of parallel filter units on demand, which is flexible and variable, and has strong interchangeability. It can flexibly utilize the corner space of the site, and the installation takes up less space according to local conditions.

5. Low energy consumption

High-speed and thorough backwashing can be completed in just tens of seconds. Backwashing consumes very little water, accounting for only 0.5% of the water output; if combined with air-assisted backwashing, self-consumption can be reduced to less than 0.2%. Equipment operation also consumes very little power.

 

Parameters

Working pressure	0.2Mpa ~ 0.8Mpa
Backwash pressure	0.15Mpa ~ 0.8Mpa
Working temperature	<60°C
pH value	4 ~ 13
Filter element number	2 ~ 10
Filter accuracy	20μm ~ 200μm
Inlet pipe	Plastic material, flange connection
Outlet pipe	Plastic material, flange connection
Drain pipe	Flange connection
Backwash valve	Plastic material
System control	Fully automatic special control system, with IP65 international standard insulation class

 

Application

1. Food and beverage industry

The high performance disc filter can be used to filter fruit juices, edible oils, dairy products, and other liquid foods to remove suspended particles and impurities, ensuring the quality and taste of the product.

2. Water treatment

In water treatment facilities, the high performance disc filter is often used to remove suspended solids, sediment, and other solid particles from water to provide a clean source of water.

3. Agricultural irrigation

In agricultural irrigation systems, the high performance disc filter helps remove impurities from water sources, prevent clogging of sprinklers and drip irrigation systems, and ensure irrigation efficiency.

4. Chemical industry

The high performance disc filter can be used for the filtration of chemicals to remove solid by-products generated during the reaction process, ensuring product quality and production safety.

5. Pharmaceutical industry

In pharmaceutical production, the high performance disc filter is used to remove impure substances from pharmaceutical liquids to ensure the purity and safety of medicines.

6. Wastewater treatment

In wastewater treatment facilities, the high performance disc filter helps remove suspended solids and contaminants from wastewater in preparation for subsequent treatment steps.

7. Swimming pools and spas

In these locations, the high performance disc filter is used to remove impurities and particulate matter from the pool water, maintaining clear water.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated