Compact Single-Bag Filter For High-Efficiency Filtration

Among the many industrial filtration equipment, the single bag filter stands out for its unique advantages and wide application field. It is like a silently dedicated "filter guard", escorting the production process of various industries.

 

Our compact single-bag filter for high-efficiency filtration is a compact filtration equipment that uses a single filter bag for solid-liquid separation. Its main structure includes a shell, a filter bag, an inlet port, and an outlet port. The material enters the shell through the inlet port. During the filtration process, the solid particles are intercepted by the filter bag, while the clean liquid is filtered through the filter bag and flows out of the filter. The single-bag filter has the advantages of simple structure, small footprint, good filtration effect, easy operation and maintenance, and is widely used in chemical, food, pharmaceutical and other industries.

 

Structure

1. Shell (main frame)

As the support structure of the single-bag filter, the shell is usually made of stainless steel or carbon steel, ensuring the durability and good corrosion resistance of the equipment. It has a variety of shapes, usually cylindrical, and the design needs to be considered for easy installation of filter bags and easy flow of materials.

2. Filter bag - the core component of filtration

The filter bag is a key part of the single-bag filter. Its materials are diverse, such as polypropylene, nylon, polyester fiber, etc. Filter cloth with different pore sizes is selected according to the filtration requirements to achieve the ideal filtration accuracy. The filter bag is designed with a handle or ring buckle for easy installation and replacement.

3. Inlet and outlet ports

The inlet port is usually located at the top of the shell, from which the material enters the inside of the filter bag; the outlet port is arranged at the bottom or side, and the filtered cleaning liquid is discharged. Reasonable design of the inlet and outlet positions helps to improve filtration efficiency and reduce the risk of clogging.

 

Working principle: simple and efficient solid-liquid separation

The workflow of the compact single-bag filter for high-efficiency filtration is intuitive and efficient: first, the mixed liquid to be filtered enters the shell from the inlet port, and the liquid flows through the filter bag under the force of gravity or external pressure. The microporous structure of the filter bag can effectively trap solid particles, while the liquid smoothly passes through the filter cloth and is discharged from the discharge port to achieve solid-liquid separation. When a certain amount of solid impurities accumulate on the surface of the filter bag, the filtration efficiency can be restored by stopping the machine to replace the filter bag.

 

Technical parameters

Filtering area	0.1-0.5m2
Operating pressure	1.0Mpa
Filter cylinder diameter	219mm
Flow rate	40T/H
Materials	304, 316 stainless steel
Filtering accuracy	0.1-100μm
Inlet & outlet caliber	DN25-DN80

 

Wide range of applications: from chemicals to food, ubiquitous

The range of applications of our compact single-bag filter for high-efficiency filtration includes, but is not limited to, those listed below:

1. Chemical industry

In chemical production, single-bag filters are used in multiple stages such as raw material pretreatment, product refining, and wastewater treatment to effectively remove suspended solids, protect subsequent equipment, and ensure product quality.

2. Food and beverage industry

From juice clarification, beer filtration to edible oil purification, single-bag filters can effectively remove impurities, ensure the safety and taste of food, and meet strict food safety standards.

3. Pharmaceutical industry

In the pharmaceutical manufacturing process, the requirements for sterile environment and filtration accuracy are extremely high. Single-bag filters are widely used in key steps such as the filtration of APIs and the sterilization of solutions due to their high filtration efficiency and ease of cleaning.

 

Operation and maintenance: simple and efficient, ensuring continuous operation

1. Install and replace the filter bag

Easy to operate, just open the housing, remove the old filter bag, install the new filter bag and ensure a good seal, you can quickly resume use.

2. Daily maintenance

Regularly check whether there is leakage at the inlet and outlet ports to ensure the sealing of the shell; monitor the filtration flow, clean the plugging device in time, keep the surface of the filter bag clean, and prolong the service life.

3. Troubleshooting

When the filtration efficiency decreases, first check whether the filter bag is blocked and replace the filter bag if necessary. If the equipment is abnormal, a professional should be contacted for maintenance in time.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated