Customizable Advanced Perforated Plate Sintered Mesh

The customizable advanced perforated plate sintered mesh is a new type of filter material made of multi-layer metal woven wire mesh through special lamination pressing and vacuum sintering processes. This material has the characteristics of high strength, high temperature resistance and corrosion resistance, and can maintain good filtration performance under various working conditions. It is widely used in chemical, petroleum, pharmaceutical, food processing and other fields.

 

Structural features

The structural design of the customizable advanced perforated plate sintered mesh is the key to its efficient filtration performance. Its features include:

1. Multi-level filtration

By setting a multi-layer structure with different pore sizes, a multi-level filtration effect from coarse filtration, semi-fine filtration to fine filtration can be achieved.

2. High open porosity

Although it is composed of multiple layers of materials, the overall design ensures a high open porosity, reduces the pressure drop when the fluid passes through, and improves the filtration efficiency.

3. Uniform micropore distribution

The precise punching technology ensures that the size and shape of each hole are very consistent, which helps to achieve more uniform fluid distribution and higher impurity capture.

4. Excellent mechanical strength

The densification of the material during the sintering process improves the product's resistance to compression and bending, allowing it to work stably under high pressure.

 

Parameters

Nominal precision (μm)	Absolute precision (μm)	Gases permeability (L/min · dm2 · kPa)	Bubbling pressure (pa)
1	6-7	180	5300-6000
2	8-9	240	4300-5000
5	11-13	260	3000-3700
10	16-18	310	2700-3300
15	24-26	350	2000-2600
20	28-32	450	1800-2300
25	34-36	620	1400-1900
30	40-45	690	1200-1700
40	50-55	720	1000-1500
50	71-80	850	900-1200
70	89-95	900	700-1100
100	110-120	1080	650-1000
150	180-200	2600	550-800
200	260-280	2800	450-600

 

Performance advantages

The main performance advantages of the customizable advanced perforated plate sintered mesh are reflected in the following aspects:

1. Corrosion resistance

The high-quality raw materials used ensure its stability in extreme chemical environments and are suitable for a variety of media such as acids, alkalis and organic solvents.

2. High temperature resistance

The high-temperature sintering process gives the product extremely high temperature resistance, and it can continue to work without deformation in an environment of up to several hundred degrees Celsius.

3. Easy to clean and maintain

The smooth surface and solid structure are convenient for backwashing and chemical cleaning, and the maintenance cost is low.

4. Long life

Due to its excellent physical and chemical properties, it has a longer service life than ordinary filter materials.

 

Application areas

The customizable advanced perforated plate sintered mesh is widely used in many industrial fields due to its excellent filtering performance and durability:

1. Chemical industry

It is used for catalyst recovery and fluid purification in petrochemical and fertilizer production.

2. Food processing

It is used for clarifying and filtering beverages and edible oils to ensure product quality and safety.

3. Water treatment

Used as fine filter media in municipal and industrial wastewater treatment to remove suspended particles.

4. Pharmaceutical manufacturing

Filter impurities in the production of raw materials to ensure the purity of the medicine.

 

Manufacturing process

The manufacturing process of customizable advanced perforated plate sintered mesh includes several key steps: raw material selection, punching production, stacking assembly, sintering curing and post-processing.

1. Raw material selection

Corrosion-resistant and high-temperature resistant materials such as stainless steel, nickel alloy or titanium are usually selected. These materials not only have excellent chemical stability, but also can withstand harsh working environments.

2. Punching production

Use high-precision punching equipment to punch uniform micropores on the metal plate. The pore size and shape can be customized according to application requirements, and common ones are round, square or long strips.

3. Stacking assembly

Stack multiple layers of perforated plates in a specific order and configuration. The pore size of each layer can be the same or different to achieve different filtering accuracies.

4. Sintering and curing

Put the assembled multi-layer sheet into a high-temperature sintering furnace, and by controlling the heating rate and insulation time, the layers of sheet are fused together at high temperature to form a solid overall structure.

5. Post-processing

The product after sintering may need surface treatment, such as pickling, polishing, etc., to improve its surface corrosion resistance and overall aesthetics.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated