Top Quality Efficient Working Disc Filter

The top quality efficient working disc filter is mainly composed of filter element, drive device, bracket, control system and other parts. Among them, the filter element is the core part of the disc filter, which directly affects the filtering effect and service life of the filter.

 

The filter element is usually superimposed by multiple filter discs, and a certain gap is formed between the filter discs to achieve the interception of solid particles in the liquid. The material of the filter disc and the pore size determine the filtration accuracy of the filter. At present, the common filter disc materials on the market are polypropylene, polytetrafluoroethylene, stainless steel, etc.

 

The drive device is the key part of the automatic cleaning of the disc filter. It rotates the filter discs at high speed to make the solid particles on the filter discs fall off and discharge through the drainage device. The drive device is usually composed of a motor, a drive belt, a rotating shaft, etc.

 

The bracket is the support part of the disc filter, which fixes the filter in a suitable position to ensure the stable operation of the filter. The bracket material is usually carbon steel or stainless steel, and the surface is treated with anti-corrosion treatment.

 

The control system is the human-machine interaction part of the disc filter, which includes touch screen, buttons, switches, etc. Through the control system, the operator can understand the working status of the filter in real time, set the filtering parameters, and realize the automatic control of the filter.

 

Parameters

Working pressure	0.2Mpa ~ 0.8Mpa
Backwash pressure	0.15Mpa ~ 0.8Mpa
Working temperature	<60°C
pH value	4 ~ 13
Filter element number	2 ~ 10
Filter accuracy	20μm ~ 200μm
Inlet pipe	Plastic material, flange connection
Outlet pipe	Plastic material, flange connection
Drain pipe	Flange connection
Backwash valve	Plastic material
System control	Fully automatic special control system, with IP65 international standard insulation class

 

Working principle

The working principle of our top quality efficient working disc filter is to use the pore size on the filter disc to trap solid particles in the liquid. When a liquid containing solid particles passes through the filter disc, larger solid particles are intercepted by the pores on the filter disc, while smaller solid particles can pass through the pores. The filtered cleaning liquid flows out of the filter, while the intercepted solid particles remain on the filter disc.

 

As the filtration process progresses, there will be more and more solid particles on the filter disc, and the filtration effect of the filter will gradually decrease. In order to ensure the filtration effect, the lamination filter adopts an automatic cleaning function. During the cleaning process, the drive device drives the filter disc to rotate at high speed, so that the solid particles on the filter disc fall off and are discharged through the drainage device. Then, the filter disc returns to the original position and starts a new round of filtration process.

 

Advantages

1. High-efficiency filtration. The disc filter is superimposed with multiple layers of filters, which improves the filtration effect and can effectively trap solid particles in the liquid.

2. Automatic cleaning. The disc filter has an automatic cleaning function, which can remove solid particles from the filter at any time to ensure the stable operation of the filter.

3. Strong processing capacity. The disc filter has high processing capacity and can meet the needs of large-scale production.

4. Simple structure. The disc filter has a simple structure, making it easy to install, maintain, and operate.

5. Adjustable filtration accuracy. By selecting different filter materials and pore sizes, different filtration accuracy can be achieved.

6. Widely used. The disc filter is suitable for chemical, food, environmental protection, and other industries, and can solve various solid-liquid separation problems.

 

Application

The top quality efficient working disc filter is widely used in industrial production. Here are some typical application cases:

1. Chemical industry

In the chemical production process, the disc filter can be used to separate liquid and solid particles, improve product purity, and ensure the smooth progress of the production process.

2. Food industry

In the food production process, the disc filter can be used to remove impurities from liquids to ensure the quality and safety of food.

3. Environmental protection industry

In the field of environmental protection, the disc filter can be used to treat wastewater, remove solid particles from wastewater, and reduce environmental pollution.

4. Pharmaceutical industry

In the pharmaceutical production process, the disc filter can be used to separate drugs and impurities, enhancing the purity and quality of drugs.

5. Water treatment industry

In the water treatment process, the disc filter can be used to remove suspended solids and particulate matter from water to improve water quality.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated