Large Flow Customizable Basket Filter

The Large Flow Customizable Basket Filter is an efficient and widely used fluid purification equipment. It is designed to remove suspended solid particles and other impurities from various liquid media to protect subsequent process equipment from damage and ensure the stable operation of the entire system. This type of filter plays a crucial role in many fields such as petroleum, chemical industry, medicine, food processing, environmental protection and so on because of its unique structure, easy maintenance and high filtration efficiency.

 

The core component is a basket with a filter screen, which is usually woven from wire and shaped like a basket seen in daily life, hence the name. The main task of basket filter is to intercept the solid particles, residue, sediment and other insoluble substances in it before the fluid passes through the system to maintain the cleanliness of the fluid, which is essential for improving product quality, prolonging equipment life, and avoiding failures in the production process.

 

Working principle

The working principle of the Large Flow Customizable Basket Filter is relatively intuitive: when the liquid medium to be treated enters the shell of the filter through the pipeline, it will first flow through the internal filter basket. The filter basket is equipped with a filter screen of specific specifications. The pore size of these filters depends on the specific application requirements to screen and block impurity particles larger than the pore size. The clean fluid can smoothly pass through the filter screen and be discharged from the outlet, while the intercepted solid particles gradually accumulate in the filter basket. Over time, impurities accumulate to a certain extent, which will cause the pressure drop to increase. At this time, the filter needs to be cleaned or replaced to restore its original filtration efficiency.

 

Parameters

Material of housing	Cast iron, carbon steel	Stainless steel
Material of strainers	Stainless steel
Material of seal components	Oil-resistant asbestos, flexible graphite, PTFE
Working temperature	-30 ~ +380°C	-80 ~ +450°C
Filtration precision	10 ~ 300 meshes
Nominal pressure	0.6 ~ 6.4 Mpa (150Lb ~ 300Lb)
Connection	Flange, welding

 

Performance characteristics

1. High filtration efficiency

The filter screen design of the basket filter allows large flow through while maintaining an efficient impurity interception capability.

2. Easy to maintain

Due to its structural design, it is easy to disassemble and clean, and the maintenance cost is low, which can be completed without professional skills.

3. Wide range of applications

Suitable for a variety of media, including water, oil, chemical solutions, etc., and can work under different temperature and pressure conditions.

4. Small pressure loss

Compared with other types of filters, the pressure drop of the basket filter is smaller, which is conducive to energy saving.

5. Customizability

Filter specifications, materials, shell sizes, etc. can be customized according to actual application requirements.

 

Application field

The application of the Large Flow Customizable Basket Filter covers almost all industrial fields that require liquid purification, including but not limited to:

1. Oil and Gas Industry

During the pre-treatment stage of crude oil transportation and refineries, it is used to remove suspended solids from water and protect pumps and meters from damage.

2. Chemical industry

During the processing of chemical raw materials and the synthesis of finished products, ensure the purity of fluids and prevent blockage of reactors and pipelines.

3. Food and beverage

Used for water treatment, syrup filtration, alcohol clarification, etc., to ensure food safety and taste.

4. Pharmaceutical manufacturing

In the process of pharmaceutical water, active ingredient extraction, etc., to ensure high standards of cleanliness.

5. Water treatment

In drinking water treatment and wastewater reuse systems, suspended solids are removed to improve water quality.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated