Stainless Steel Housing Vertical Automatic Self Cleaning Filter

The stainless steel housing vertical automatic self cleaning filter has revolutionized the way fluids are purified in various industries. Unlike traditional filters that require frequent manual cleaning or replacement, the stainless steel housing vertical automatic self cleaning filter can automatically remove accumulated debris without interrupting the filtration process. This not only enhances operational efficiency but also reduces downtime and maintenance costs significantly.

 

The Stainless Steel Housing: A Choice of Durability and Purity

- Material Advantage

The use of stainless steel in the housing of these filters is a strategic choice. Stainless steel, known for its corrosion resistance, high strength, and non-contaminating properties, ensures that the filtered fluid remains pure and free from any risk of contamination from the filter housing itself. It is especially crucial in industries where hygiene and purity standards are stringent, such as food and beverage, pharmaceuticals, and semiconductor manufacturing.

 

- Design Features

Vertical orientation of the housing optimizes space utilization, making it suitable for installations where floor space is limited. The design also facilitates gravitational assistance in the filtration process, enhancing flow dynamics and reducing energy consumption.

 

Automatic Self-Cleaning Mechanism: The Heart of Efficiency

- How It Works

The self-cleaning process typically involves a backwashing mechanism triggered either by a timer, differential pressure sensor, or a combination of both. When the filter senses a predetermined pressure drop across its screen or after a set time interval, the following steps occur:

1. Backwash Initiation. The filtration process is momentarily halted, and the inlet valve closes while the backwash valve opens.

2. Reversal of Flow. Clean fluid from the outlet side is redirected back through the filter element at high velocity, effectively dislodging trapped debris.

3. Waste Disposal. The dislodged contaminants are flushed out through a dedicated drain port, ensuring they do not re-enter the filtered fluid stream.

4. Resume Operation. Once the cleaning cycle is complete, the system returns to normal operation, and the filtration process resumes.

 

- Benefits of Automatic Cleaning

1. Continuous Operation. Eliminates the need for system shutdowns during cleaning cycles, increasing productivity.

2. Reduced Maintenance. Minimizes manual intervention, lowering labor costs and downtime.

3. Longevity. Regular self-cleaning extends the life of the filter element, reducing replacement frequency.

4. Consistent Performance. Maintains optimal flow rates and filtration efficiency over extended periods.

 

Applications Across Diverse Industries

1. Food & Beverage

In food processing, the stainless steel housing vertical automatic self cleaning filter protects sensitive equipment from damaging particles and ensure that final products meet strict health and safety standards. From filtering juice and wine to purifying water for bottling, their hygienic design is indispensable.

2. Pharmaceuticals

Pharmaceutical manufacturing requires absolute purity in processing fluids. The stainless steel housing vertical automatic self cleaning filter plays a vital role in removing contaminants from water used in drug production and ensuring air purity in cleanroom environments.

3. Water Treatment

Whether treating municipal water supplies, wastewater, or industrial process water, the stainless steel housing vertical automatic self cleaning filter efficiently removes suspended solids, protecting downstream equipment and ensuring regulatory compliance.

4. Petrochemical Industry

In oil refining and petrochemical plants, the stainless steel housing vertical automatic self cleaning filter is employed to filter process fluids, protecting expensive equipment from fouling and extending the lifespan of critical machinery.

 

Parameters

Single unit flow	50-1200M3/H, larger flow can be realized by multiple single units in parallel
Minimum working pressure	0.2Mpa
Maximum working pressure	1.0/1.6/2.5/4.0Mpa
Maximum operating temperature	80°C
Filtration accuracy	130~3500 microns
Control mode	Differential pressure, timing or manual
Cleaning time	60s
Cleaning mechanism speed	14-20rpm
Cleaning pressure loss	0.01Mpa
Control voltage	AC 220V
Rated operating voltage	Three-phase, AC220V /380V, 50HZ

 

Maintenance and Operation Considerations

- Monitoring and Control

Sophisticated control systems monitor filter performance, triggering cleaning cycles automatically. Operators can also manually initiate cleaning cycles based on process conditions or maintenance schedules.

- Filter Element Selection

The choice of filter screen mesh size is critical, directly affecting the filtration efficiency and maintenance cycle. The fine mesh can capture smaller particles, but may require more frequent cleaning to maintain flow, so the most suitable mesh size should be selected according to the needs of the specific application.

- Regular Inspections

While automatic cleaning minimizes maintenance, periodic inspections of the filter housing, valves, and control systems are essential to detect any signs of wear or malfunction early on.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated