High Efficiency Disc Filter

The high efficiency disc filter works by using a set of grooved discs that are assembled together. The edges of these grooves form an intersection point that can intercept solid contaminants and particles found in water. This process enhances the filtration efficiency of the system. The dual action of surface interception and coagulation facilitates the accumulation of contaminants, resulting in a higher efficiency of fine particle separation. It is one of the reasons why the high-efficiency disc filter is preferred in areas requiring high-quality water treatment.

 

Features

The high efficiency disc filter is designed for automatic continuous operation. The filter does not require excessive manual intervention, as the system involuntarily switches between work and backwashing modes. During the backwashing process, the system continues to deliver water without compromising filtration efficiency. The automatic continuous operation also ensures that the filter system can work without manual intervention for extended periods without any risk of malfunction.

 

The high efficiency disc filter has a reliable operation. The filter system is designed to operate continuously without shutting down, making it an ideal option for areas requiring continuous high-quality water. The system has several fail-safes, such as the automatic wash cycle that is initiated when the unfiltered water outlet pressure exceeds a predetermined threshold, to prevent potential filter failure.

 

The high efficiency disc filter boasts ability to clean itself through an automated backwash cycle. During normal operation, the filter accumulates captured solids. When the system determines that cleaning is necessary, it initiates a backwash sequence. This involves reversing the flow of water through the discs, flushing away the accumulated debris. The backwash process is essential for maintaining the filter's efficiency and extending its service life.

 

Product Parameters

Filter element number: 2-10

Working pressure: 0.2 ~ 0.8Mpa

Accuracy range: 20μm ~ 200μm

Operating temperature: <60°C

 

Advantages of High Efficiency Disc Filters

- Improved Filtration Performance. The unique design of disc filters allows for both surface interception and coagulation, which significantly enhances the removal of contaminants from water.

- Automatic Backwashing. These filters incorporate an automatic backwashing mechanism that periodically cleans the discs, preventing clogging and ensuring continuous operation.

- Continuous Operation. With automatic backwashing, disc filters can operate without interruption, providing a steady supply of filtered water.

- Low Water Consumption. The backwashing process is efficient, using minimal amounts of water, making these filters an environmentally friendly option.

- Compact Design. Due to their stacked configuration, disc filters require less space compared to traditional sand filters, making them ideal for installations with limited room.

- Reliable Operation. The simplicity of the design and the robustness of the materials used in disc filters contribute to their reliable operation over extended periods.

- Low System Pressure Loss. The design of disc filters minimizes pressure loss within the system, reducing the need for additional pumping power and potentially lowering energy costs.

 

Applications of High Efficiency Disc Filters

High efficiency disc filters find applications in various sectors where water quality is critical, including:

- Agriculture. For irrigation systems, disc filters help prevent clogging of sprinklers and drip lines by removing sediment and other debris from the water supply.

- Industrial Processes. In manufacturing plants, disc filters can be used to treat process water, ensuring the purity of the water used in production.

- Municipal Water Treatment. Disc filters can be part of municipal water treatment systems, helping to remove particulates and improve the overall quality of drinking water.

- Aquaculture. In fish farms and hatcheries, disc filters help maintain water quality, which is essential for the health and growth of aquatic organisms.

 

Maintenance and Service

Routine maintenance of high efficiency disc filters typically involves checking the discs for wear and tear, ensuring the automatic backwashing mechanism is functioning correctly, and cleaning any accumulated debris. Regular servicing helps to maintain optimal filtration performance and prolong the lifespan of the filter.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated