Advanced Automatic Self Cleaning Filter

The advanced automatic self cleaning filter can significantly improve the quality of water. It removes suspended solids, particles, and other impurities, thus reducing turbidity and ensuring crystal-clear water. The filter is designed with intelligent automation systems that ensure efficient and reliable performance. It automatically detects and removes impurities, keeping the filter clean and effective. The advanced self-cleaning mechanism of the filter significantly reduces the need for manual cleaning and maintenance, saving time, labor, and operational costs. This kind of filter is widely used in various industries, including water treatment, chemical processing, food processing, oil and gas, and others.

 

Design Features and Components

- Sturdy Construction and Materials

Built for durability and corrosion resistance, the advanced automatic self cleaning filter is typically constructed from high-grade materials such as stainless steel or engineered plastics, ensuring longevity even in harsh environments. The robust housing protects internal components while providing easy access for maintenance when needed.

 

- Modular and Customizable Configuration

To cater to diverse applications and flow requirements, the automatic self cleaning filter is often available in modular designs, allowing for multiple units to be interconnected or for quick replacement of individual components. Filter elements come in various sizes and micron ratings, enabling users to select the appropriate level of filtration for their specific needs.

 

- Efficient Drainage and Waste Management

An integral part of the automatic self cleaning filter design is the efficient disposal of collected contaminants. The system incorporates a dedicated waste valve, which opens during the cleaning cycle to release the dislodged particles into a waste stream or collection vessel.

 

Principles of Operation

- Direct Filtration Mechanism

The advanced automatic self cleaning filter functions on the principle of direct interception, employing a high-quality filter mesh or screen to capture suspended solids, particles, and impurities from the water stream. This barrier effectively reduces turbidity by trapping contaminants as small as a few microns, depending on the chosen filter rating. The result is significantly cleaner water, free from debris that could impair system performance or cause damage to downstream equipment.

 

- Intelligent PLC/PAC Control

At the heart of the automatic self cleaning filter lies its intelligent control system, typically incorporating either a Programmable Logic Controller (PLC) or a Programmable Automation Controller (PAC). These sophisticated devices continuously monitor the filter's operation, ensuring optimal performance and responsiveness to changing conditions. Key features include:

1. Contaminant Detection: Sensors embedded within the filter monitor pressure differential across the filter element, which increases as the accumulation of trapped particles grows. When the pre-set threshold is reached, the control system triggers the cleaning cycle.

2. Automatic Cleaning: Upon detection of excessive contamination, the PLC/PAC sends a signal to initiate the self-cleaning process.

 

Parameters

Filter Flow	80-4200 m3/h
Max. recommended working pressure	10 bar / 16 bar / 25 bar
Min. operating working pressure during backwash	2.5 bar
Pressure loss	< 0.1 bar
Water temperature range	0 ~ 95 °C
Filtration Micron	50 ~ 3000 μm
Filter element	SS wedge mesh filter element
Filter element material	SS 304 / SS316 mesh
Filter housing material	Carbon steel ST37-2 / SS304 / SS316
Connections	Flange
Backwash time	10 ~ 50 seconds
Water consumption during backwash	1% of filtered water
Control way	Differential Pressure / PLC Timer / Manual
Cleaning way	Brush
Drive way	Motor drive
Sewage way	Automatic
Installation	Vertical
Rated operating voltage	3PH/380V/50Hz

 

Benefits and Applications

- Reduced Maintenance and Downtime

By automating the cleaning process, the automatic self cleaning filter minimizes the need for manual intervention, reducing labor costs and downtime associated with traditional filter maintenance. The system operates continuously, ensuring consistent water quality without interruption.

 

- Energy Efficiency and Cost Savings

Optimized backwashing or flushing cycles, triggered only when necessary, conserve water and energy compared to fixed-interval cleaning schedules or continuously running filters. Additionally, the prevention of premature equipment fouling and failure due to unfiltered water translates into significant cost savings over the lifespan of the equipment.

 

- Versatile Industry Applications

The advanced automatic self cleaning filter finds widespread application across numerous industries, including:

1. Industrial cooling systems. Protecting heat exchangers, chillers, and cooling towers from scaling and fouling.

2. Process water treatment. Ensuring clean water supply for manufacturing processes, such as food and beverage production, pharmaceuticals, and semiconductors.

3. Irrigation and agriculture. Filtering irrigation water to prevent clogging of emitters and protect crops from harmful particulates.

4. Building services. Maintaining water quality in HVAC systems, swimming pools, and domestic water supplies.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated