Simple Structure Exquisite Design Basket Filter

The simple structure exquisite design basket filter is a common pipe filtration equipment, mainly used for the filtration of oil or other liquids. Its design principle is based on physical filtration, that is, through one or more filter baskets to intercept solid particles and impurities in the fluid, so as to ensure the cleanliness of the fluid.

 

Structure and composition

The structure of the basket filter is relatively simple, but the design is exquisite. It mainly includes the following parts:

- Connecting pipe

The connecting pipe is the part that connects the basket filter to the piping system, usually using a flange connection to facilitate installation and maintenance. The material and size of the nozzle need to be selected according to the specific application environment and fluid characteristics.

- Main pipe

The main pipe is the main part of the basket filter. The fluid enters the filter basket through the main pipe for filtering. The design of the main pipe needs to take into account factors such as fluid flow, pressure and temperature to ensure the stability and reliability of the filter.

- Filter basket

The filter basket is the core component of the basket filter and is usually made of wire mesh or other filter materials. The shape and pore size of the filter basket directly affect the filtration effect. The design of the filter basket needs to take into account factors such as filtration precision, filtration efficiency and cleaning convenience.

- Flanges and flange covers

Flanges and flange covers are used to seal and secure the filter basket to prevent fluid leakage. The materials and sealing methods of flanges and flange covers need to be selected according to the specific application environment and fluid characteristics.

- Fasteners

Fasteners are used to fix the flange and flange cover to ensure the sealing performance of the filter. Fastener materials and specifications need to be selected based on the specific application environment and fluid characteristics.

 

Working principle

The working principle of a simple structure exquisite design basket filter is relatively simple, but very effective. When the fluid enters the filter basket through the main pipe, solid particles and impurities are intercepted by the filter basket, while the clean fluid is discharged from the filter outlet through the filter basket. As the filtration process proceeds, the impurities on the filter basket will gradually increase, causing the pressure drop across the filter to increase. When the pressure drop reaches a certain level, the filter basket needs to be cleaned or replaced to restore filter performance.

 

Application fields

The simple structure exquisite design basket filters are widely used in petroleum, chemical industry, chemical fiber, medicine, food and other industrial fields due to their simple structure, stable performance and easy maintenance. In these fields, basket filters are mainly used to protect the normal operation of compressors, pumps and other equipment and instruments. They are also small equipment for improving product purity and purifying gases.

 

Parameters

Material of housing	Cast iron, carbon steel	Stainless steel
Material of strainers	Stainless steel
Material of seal components	Oil-resistant asbestos, flexible graphite, PTFE
Working temperature	-30 ~ +380°C	-80 ~ +450°C
Filtration precision	10 ~ 300 meshes
Nominal pressure	0.6 ~ 6.4 Mpa (150Lb ~ 300Lb)
Connection	Flange, welding

 

Maintenance

In order to ensure the normal operation and extend the service life of the basket filter, regular maintenance is required. The main maintenance work includes:

- Protect filter basket

The filter basket is the core component of the basket filter and requires special attention to protection. During use, the filter basket should be protected from impact and extrusion to avoid damaging the structure and performance of the filter basket.

- Clean the filter basket regularly

As the filtration process proceeds, a large amount of impurities will accumulate on the filter basket, causing the pressure drop across the filter to increase. Therefore, the filter basket needs to be cleaned regularly to remove accumulated impurities to keep the fluid flowing smoothly. When cleaning, be careful not to deform or damage the filter basket, otherwise it will affect the filtration effect.

- Replace filter basket

If the filter basket is found to be damaged or the filtration effect is significantly reduced, the filter basket should be replaced in time. When replacing the filter basket, a new filter basket of the same model and specification as the original filter basket should be selected to ensure filter performance and safety.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated