Steady-Quality Single Bag Filter

The steady-quality single bag filter is a new type of filtration system, which has the advantages of simple structure, high filtration efficiency, small footprint and easy maintenance. It is widely used in chemical, pharmaceutical, food, environmental protection and other fields to effectively filter impurities in liquids and ensure product quality.

 

The heart of the steady-quality single bag filter lies in its filtration mechanism - the use of high-precision filter bags to trap impurities in the liquid. When the liquid to be treated flows into the filter from the inlet, it first passes through the filter bag in the supporting basket. The filter bag has micron-sized pores, which can effectively trap impurities such as solid particles and suspended solids. The cleaned fluid then flows out of the filter outlet, while those intercepted impurities remain inside the filter bag.

 

Parameters

Flange standard	HG, GB, SH, HGJ, J8, ANSI, JIS
Connections	Thread, Flange, Clamp
Drain outlet specification	1/4
Filtering precision	0.5 - 800 μm
Design pressure	0.6 - 1.0 Mpa
Design temperature	90°C for PP filter bag, 130°C for PE filter bag, 240°C for PTFE filter bag
Surface treatment	Sand blasting, polishing
Housing material	20#, 304, 316L, 2205/2507, titanium
Sealing gasket material	Silica gel, NBR, PTFE
Filter bag material	Polyester, polypropylene, nylon, PTFE, glass fiber

 

Structure Analysis: Components of a Single Bag Filter

1. Support basket

The support basket is the skeleton of a single-bag filter, usually made of strong and durable metal. Its main function is to fix and support the filter bag to ensure that the filter bag can still maintain its shape and filtration effect under high pressure.

2. Filter bag

The filter bag is a key component to achieve solid-liquid separation. According to different application requirements, the material and precision of the filter bag also vary. It can be made of polypropylene, nylon, stainless steel and other materials, and has various precision to adapt to different size particle capture.

3. Sealing cover and entrance

The sealing cap is fastened to the top of the container to ensure the tightness of the filter during operation. The inlet is located on one side of the container and is designed with flange or threaded connection for access to the system. The outlet is located on the other side of the container and is usually equipped with a monitoring instrument interface, which is convenient for users to monitor the filtration status in real time.

 

Operation and Maintenance: Easy to Replace, Easy to Clean

The operation of the steady-quality single bag filter is extremely simple. In actual use, once the flow rate decreases or the pressure difference increases, it means that the filter bag may need to be replaced or cleaned. At this time, just open the sealing cover, remove the used filter bag, and replace it with a new filter bag. The whole process is fast and tool-free, which greatly saves maintenance time and maintenance costs.

 

Application Scenarios: A Wide Range of Applications

Single-bag filters are widely used in many fields due to their high-efficiency filtration performance and flexible application characteristics. Whether it is food and beverage, chemical, water treatment, paint, coating, medicine and other industries, single-bag filters can provide stable and reliable liquid filtration solutions.

1. Chemical industry: used for filtration of liquid products to improve product quality.

2. Pharmaceutical industry: used for filtration in the production of pharmaceuticals to ensure the purity of pharmaceuticals.

3. Food industry: used for filtration of food and beverages to ensure food safety.

4. Environmental protection: used for wastewater treatment to improve water quality.

5. Other industries: liquid filtration in fields such as petroleum, textiles, and electronics.

 

Technical Advantages: Why Choose a Single-Bag Filter?

1. High efficiency

With the precision filter bag, the single bag filter can effectively remove tiny impurity particles, ensuring high purity of the fluid Quality Standards.

2. Economy

Compared with other types of filtration systems, the single bag filter have relatively low maintenance costs due to their simple structure and easy replacement of filter bags.

3. Versatility

By replacing filter bags with different precision, the same single bag filter can adapt to a variety of different filtration requirements, increasing the scope of application of the equipment.

4. Reliability

The robust structural design and high-quality material selection ensure the stability and durability of the single bag filter during continuous operation and periodic cleaning.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated