High Filtration Capacity Basket Filter

The high filtration capacity basket filter works based on a physical filtration mechanism designed to separate solid particles and other impurities from the fluid. The core component is a metal filter basket, which is usually made of stainless steel or other corrosion-resistant materials with a specific pore size to determine the filtration accuracy.

 

When the fluid to be filtered passes through the basket filter, the fluid is forced through the filter basket. During this process, solid particles and impurities larger than the aperture of the filter basket are intercepted and remain inside the filter basket, while clean fluid passes through the filter basket and flows out of the filter outlet. This separation process effectively separates the impurities in the fluid from the main fluid, thus achieving the purpose of purifying the fluid.

 

In order to maintain filtration efficiency and prevent excessive pressure loss, filter baskets are regularly cleaned or replaced. This usually involves closing the filter, emptying the internal fluid, and then opening the filter to access and remove the filter basket. Once the filter basket has been removed, it can be cleaned to remove accumulated impurities, or if the filter basket is damaged or blocked, a new filter basket may need to be replaced.

 

Parameters

Material of housing	Cast iron, carbon steel	Stainless steel
Material of strainers	Stainless steel
Material of seal components	Oil-resistant asbestos, flexible graphite, PTFE
Working temperature	-30 ~ +380°C	-80 ~ +450°C
Filtration precision	10 ~ 300 meshes
Nominal pressure	0.6 ~ 6.4 Mpa (150Lb ~ 300Lb)
Connection	Flange, welding

 

Performance characteristics

The high filtration capacity basket filter has the following performance characteristics:

1. Simple structure, fast and flexible operation. The design of the basket filter is simple, which is convenient for quick operation and replacement of the filter basket.

2. High working pressure tolerance. The basket filter can withstand large working pressures, with small pressure loss, low operating costs, and obvious energy-saving effects.

3. High filtration accuracy. The filtration accuracy of the basket filter continues to improve.

4. Large processing capacity and small volume. The basket filter handle a large amount of fluid while being relatively small in volume and holding a large amount of dirt.

5. The filter basket can be reused. The cleaned filter basket can be used repeatedly, which helps to save costs.

6. Wide range of applications and flexible use. The basket filter is suitable for a variety of industries and occasions, with various installation methods.

7. Strong corrosion resistance. The filter element is usually made of stainless steel, which has good medium corrosion resistance, anti-initializing and easy to clean.

8. Good sealing. The sealing structure is designed to be leak-free, and the sealing material can withstand the corrosion of natural gas components, and has the characteristics of fire resistance and insulation.

 

Application

The high filtration capacity basket filter is suitable for a variety of industrial liquid filtration scenarios due to their structural characteristics and filtration capabilities. Here are some specific application examples:

1. Petrochemical industry

In the process of petroleum refining and chemical production, basket filters are used to filter crude oil, refined oil, solvents, and various chemical raw materials to remove solid impurities such as sand, rust, pipeline debris, etc., thus protecting downstream equipment such as pumps, valves, flow meters, etc. from damage and ensuring product quality.

2. Pharmaceutical industry

In the pharmaceutical manufacturing process, basket filters are used to filter pharmaceutical liquids, solvents, and other process fluids to ensure the purity and safety of pharmaceutical products. This is essential to comply with strict pharmaceutical manufacturing quality management practices (GMP).

3. Food and beverage industry

Basket filters can be used to filter edible oils, juices, dairy products, and other liquid foods to remove suspended solids and microorganisms, ensuring the safety and taste of food.

4. Water treatment industry

In water treatment plants and drinking water supply systems, basket filters are used to remove suspended solids, sediment, algae, and other impurities from water, providing clean water.

5. Coatings and paints industry

In the production and application of coatings and paints, basket filters are used to remove impurities from pigments, fillers, and solvents, ensuring the uniformity and quality of the coating.

6. Metalworking industry

In the recycling of metalworking fluids such as cutting fluids and grinding fluids, basket filters are used to remove metal chips, sludge, and other contaminants, prolonging the service life of the working fluid and protecting the machine tool.

7. Textile industry

In textile production, basket filters are used to filter dyes, additives, and water to maintain the stability and quality of the dyeing and finishing process.

8. Electronics industry

In semiconductor manufacturing and circuit board production, basket filters are used to filter chemical solvents and deionized water to meet high-purity process requirements.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated