Full Auto Brush Self-Cleaning Filter

The full auto brush self-cleaning filter is an advanced water treatment device that integrates intelligent monitoring and automatic cleaning. It realizes effective interception and automatic removal of suspended solids, particulate matter and even microorganisms in water through a precisely designed filter structure, combined with intelligent control technology and mechanical scrubbing mechanism, ensuring continuous cleaning of water quality and efficient operation of the circulation system.

 

The core of this filter is a high-precision filter screen. According to the needs of different application scenarios, the aperture of the filter screen can range from tens of microns to hundreds of microns, capable of accurately capturing impurities of different sizes and meeting various water purification standards.

 

Equipped with advanced sensors and controllers, such as differential pressure controllers, time controllers, etc., it is possible to monitor the working status of the filter in real time. Once the filter resistance is detected to increase or the preset cleaning cycle is reached, the automatic cleaning program is triggered immediately to achieve unattended and efficient operation and maintenance.

 

Parameters

Comprehensive Parameters
Operating flow		50m³/h - 2500m³/h
Working pressure		2bar - 16bar (230psi)
Filter area		3000cm² - 20000 cm²
Inlet / outlet diameter		DN50 - DN900
Ultra-high operating temperature		80°C
Cleaning Parameters
Blow-down valve	Cleaning time		Water consumption per cleaning
DN25, DN50, DN80	15 - 60S		≤ 1%

 

Full analysis of the workflow

The workflow of a full auto brush self-cleaning filter is divided into four main stages: normal filtration, monitoring triggering, automatic cleaning, and resumption of operation.

1. Normal filtration. In daily operation, raw water passes through the filter, impurities are blocked, and clean water passes smoothly.

2. Monitoring trigger. The increase in the pressure difference before and after the filter or the accumulation of time is detected by the sensor, and the cleaning instruction is automatically triggered.

3. Automatic cleaning. This stage includes two steps of brushing and/or backwashing. The built-in brush moves along the filter screen to physically scrape away impurities; at the same time or later, the reverse flow initializes the filter screen to completely remove loose contaminants.

4. Restore operation. After cleaning, the system automatically switches back to the filtration mode and continues to provide clean water.

 

Significant technical advantages

The technical advantages of the full auto brush self-cleaning filters are reflected in the following aspects:

1. Efficient automation. Fully automated operation, which greatly reduces manual maintenance costs and improves the stability and reliability of the system.

2. Continuous and uninterrupted. Online cleaning design, the cleaning process does not affect the normal water supply of the system, ensuring the continuity of the production process.

3. Precise filtration. Filters with different precision can be selected according to actual needs to effectively remove various pollutants and improve water quality standards.

4. Save resources. Optimized backwash design and recycling of water resources greatly reduce water and energy consumption.

5. Easy to maintain. Reduces manual intervention, extends equipment lifespan, and reduces overall operating costs.

 

Wide range of application fields

This technology is widely used in a variety of industries.

1. Industrial circulating cooling water system. Ensure efficient cooling of production equipment and prolong equipment life.

2. Wastewater treatment. The pretreatment stage removes large particulate matter, reducing the burden of subsequent treatment.

3. Agricultural irrigation. Provides clean water for farmland and promotes healthy crop growth.

4. Drinking water treatment. Improve the quality of drinking water and ensure public health.

5. Pool and water feature maintenance. Maintain clear water quality, enhance ornamental and safety.

 

Selection and maintenance points

When selecting a brush self-cleaning filter, consider the following factors:

1. Filter accuracy requirements to meet the requirements of specific application scenarios.

2. The flow rate and processing capacity of the equipment should match the actual water consumption.

3. The stability and intelligence of the control system.

4. Brand and quality reputation.

In terms of maintenance, it is necessary to regularly check the operating status of the equipment, clean the impurities and sediments inside the filter in time, and ensure the normal operation of the cleaning mechanism. At the same time, perform regular maintenance and maintenance according to the manufacturer's recommendations to prolong the service life of the equipment.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated