
Our easy-operation basket filter is needed in various industrial and commercial systems that require fluid purification, specifically designed to remove solid particles from liquids, thereby ensuring that the fluids are clean and free from contaminants.
Our easy-operation basket filter is needed in various industrial and commercial systems that require fluid purification, specifically designed to remove solid particles from liquids, thereby ensuring that the fluids are clean and free from contaminants. Its efficient performance makes it a preferred choice for applications where maintaining high fluid quality is crucial.
The components of the the bag filters include pipes, filters, flanges, flange covers, fasteners and gaskets. These components work in conjunction to make the basket filter an efficient and effective tool for removing solid particles from a liquid stream. A typical basket filter has a cylindrical shape with an inlet and an outlet. The inlet is connected to a pipe that carries the liquid stream while the outlet allows the cleaned liquid to leave the filter.
Parameters
Housing material : SS304, SUS 316, SS316L, PP, Carbon Steel
Filter media : Stainless steel screen
Micron rating : 0.04--50 μm or Customized
Working pressure : 1.6MPa
Structure : Quick opening
Performance : Efficient filtration
Transport package : Wooden case
Functionality of Basket Filter
The basket filter is designed to remove solid particles from a liquid stream. This is essential in industries where quality control is a top priority. The filter works by trapping the solid particles in the basket while allowing the liquid to pass through. The solid particles that are trapped in the basket can be easily removed by opening the drain plug and flushing them out.
The basket filter is an essential component in many processes such as hydraulic systems, cooling water systems, and chemical processing. It is also used in food and beverage processing where the removal of impurities is critical.
Applications of the Basket Filter
The basket filter has numerous applications in various industries. Some of the most common applications include:
1. Chemical Processing - The basket filter is widely used in chemical processing to remove impurities from liquid streams. Chemical processing requires high levels of accuracy in quality control, and the basket filter is an essential component in achieving this.
2. Food and Beverage Processing - The basket filter is also applied in food and beverage processing to remove impurities from liquids such as juice, wine, and beer. This ensures that the final product meets industry standards, making it safe for consumption.
3. Oil and Gas - The basket filter is commonly used in the oil and gas industry to remove contaminants from hydrocarbons. The filter design ensures that the liquid is cleaned to meet industry standards.
4. Pharmaceuticals - The basket filter is also used in pharmaceutical manufacturing to remove impurities from liquids that are used in the production of medication.
Maintenance Procedures for Basket Filter
Proper maintenance is crucial to ensure the optimal performance and longevity of the basket filter. Here are the general steps involved in maintaining this type of filter:
1. Shutdown Procedure - Before starting maintenance, it is important to shut down the flow of liquid through the filter and depressurize the system to prevent any accidents.
2. Drain the Filter - Open the drain valve or plug at the bottom of the filter to drain out any remaining liquid inside the filter unit.
3. Disassemble the Filter - Remove the fasteners and open the flange cover to access the filter basket. Carefully take out the filter basket for cleaning.
4. Clean the Filter Basket - Use a suitable cleaning solution to remove any accumulated debris or impurities from the filter basket. It is essential to clean both the internal and external surfaces thoroughly.
5. Reassemble the Filter - Once the filter basket is clean and dry, reinsert it into the filter unit and secure all fasteners tightly. Close the flange cover securely.
6. Pressure Test - After reassembling the filter, conduct a pressure test to ensure there are no leaks or issues with the filter unit.
7. Restart the System - Once the maintenance is complete, restart the system and gradually resume the flow of liquid through the filter. Monitor the system for any abnormalities.
FAQ
1. Q: What is the function of a filter?
A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.
2. Q: How to choose a suitable filter?
A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.
3. Q: What is the working principle of a filter?
A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.
4. Q: How to maintain and care for a filter?
A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.
5. Q: What is the service life of a filter?
A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.
6. Q: What should be paid attention to during filter installation?
A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.
7. Q: What is the replacement cycle for filters?
A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.
Why Choose Us
· Professional manufacturer with many years' experience
· Good quality with competitive price
· OEM & ODM are welcome
· Various payment items are acceptable
· Good service by experienced manager
AIDA Philosophy
1. Management Concept:
· Satisfy the customers' demand --- Touch customers, trust with our products and services
· Make employees happy --- Pursue higher material and spiritual happiness
2. Company Mission:
· Focus on customer needs, provide best filtering solution
· To be the lifelong partner with customers
3. Corporate Vision:
· Become a global purification leadership brand
4. Values:
· Customer: Pursue the ultimate experience, enjoy excellent quality
· Team: Trust, responsibility, growth, win-win
· Work: Simple, sincere, efficient, dedicated
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