Electric Scraper Type Self-Cleaning Filter

The electric scraper type self-cleaning filter is a specialized filtration system designed for high-viscosity liquids. This innovative filter is capable of efficiently removing impurities from various fluids, with a filtration precision range of 30-1500 microns. By incorporating an electric scraper mechanism, this filter can effectively clean the filter screen by scraping away debris, making it ideal for applications involving water and other viscous liquids.

 

Challenges of Traditional Filters

Traditional filters face significant challenges when dealing with viscous materials and soft impurities. These materials often lead to frequent clogging, forcing operators to either use large filters or manually clean the system regularly. This not only requires significant investment but also results in labor-intensive work and substantial material wastage.

 

Technical Data

Applicable liquid	Water and viscous liquid (<800000cps)
Filtration accuracy	30-1500 μm
Pressure	1.0MPa
Temperature	0-200°C
Filtration area	0.14m2-1.45m2
Cleaning pressure difference	0.05MPa

 

Product Highlights

1. Horizontal rotary scraping, directly scraping away impurities. Good at filtering viscous liquids, removing viscous, soft and suspended impurities

2. Simple structure, (dis)assembly the machine and clean the inner place. The strainer could be taken out after taking down the scrapers.

3. Fully automatic operation, continuous online filtration, terminating the heavy filter replacement and cleaning work.

4. No one-time abandoned consumables are generated, saving the cost of consumables and environmental treatment.

5. Minute amount of pressure damage, stable flow, saved energy consumption, conducive to continuous stable process

6. Fully enclosed filtration, which prevents the leakage of dangerous materials and is beneficial to the security of production and the health of workers

7. Reduction of wasting high-value materials because the high-value materials can be recycled from the expelled waste liquid with a high concentration of impurities

 

Features of the Electric Scraper Type Self-Cleaning Filter

The electric scraper type self-cleaning filter overcomes these obstacles by implementing a self-cleaning mechanism. This feature ensures that the filter screen remains clean by periodically removing impurities and discharging waste fluids with high concentrations of debris. As a result, material wastage is minimized, and the filter operates efficiently even when filtering fluids with poor water quality or viscous substances such as adhesives, resins, polymers, coatings, and oils.

 

Operational Principle

The operational principle of the electric scraper type self-cleaning filter revolves around its unique design and innovative cleaning mechanism. When the filter screen becomes clogged with impurities, the electric scraper is activated to remove the debris by gently scraping it off the surface. This automated process ensures continuous filtration without the need for manual intervention, thereby enhancing operational efficiency and reducing downtime.

 

Application Areas

1. Water filtration. The electric scraper type self-cleaning filter is well-suited for water filtration applications, especially in scenarios where the water quality is compromised. By effectively removing impurities from water, this filter helps improve water purity and ensures a reliable supply of clean water.

2. Adhesives and resins. In industries that deal with adhesives, resins, and other sticky substances, the electric scraper type self-cleaning filter presents a distinct advantage. Its ability to filter out contaminants from these viscous materials ensures product quality and process efficiency.

3. Polymers and coatings. For applications involving polymers and coatings, maintaining a high level of filtration precision is crucial. The electric scraper type self-cleaning filter excels in filtering out impurities from these materials, thereby enhancing product quality and reducing wastage.

4. Oil and grease filtration. The filter's capability to efficiently remove impurities from oils and greases makes it a valuable asset in industries that rely on clean lubricants for machinery and equipment. By ensuring the purity of these fluids, the filter helps prolong the lifespan of critical components.

 

Benefits

1. Enhanced filtration efficiency. The electric scraper type self-cleaning filter's self-cleaning mechanism ensures consistent filtration performance, leading to improved efficiency and reduced downtime.

2. Reduced material wastage. By effectively removing impurities and discharging waste fluids, the filter minimizes material wastage, resulting in cost savings and environmental benefits.

3. Easy maintenance. The automated self-cleaning feature simplifies maintenance procedures, reducing the need for manual intervention and ensuring smooth operation.

4. Versatility. The filter's adaptability to a wide range of applications, including water filtration and processing viscous fluids, makes it a versatile solution for diverse industrial requirements.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated