Efficient Electric Brush Self-Cleaning Filter

The efficient electric brush self-cleaning filter boasts high degree of automation, capable of automating the cleaning process, reducing manual intervention. It can effectively remove impurities, particulate matter, etc. from water to improve water quality. It is characterized by continuous operation without affecting normal fluid delivery.

 

Features

- Efficient filtration capacity. The efficient electric brush self-cleaning filter can effectively intercept various particulate impurities, suspended solids, etc., to ensure the cleanliness of the filtered water.

- Intelligent operation. Through the built-in control system, the timing and process of self-cleaning can be precisely controlled to achieve intelligent operation.

- Continuous operation. No downtime is required during the self-cleaning process, ensuring the continuity of fluid transportation without affecting production and use.

- Low maintenance costs. Since the automatic cleaning function reduces the frequency and workload of manual cleaning, the overall maintenance cost is reduced.

- Sturdy and durable. Usually made of high-quality materials, it has good corrosion resistance and wear resistance, and has a long service life.

 

Structure Composition

The efficient electric brush self-cleaning filter mainly includes filter screen, rotary brush, drive device, control system, sewage valve and other parts. The filter screen is the core component of filtering impurities. The rotary brush is used to clean the filter screen, the drive device provides power, the control system directs the entire working process, and the sewage valve is used to discharge the cleaned impurities.

 

Working Principle

When the water containing impurities passes through the filter, the impurities are blocked by the filter screen and adhere to the surface of the filter screen. With the accumulation of impurities, the pressure difference between the inlet and outlet gradually increases. After reaching the set value, the control system starts-up drive device, drives the rotating brush to rotate at a certain speed, and completely cleans the filter screen. The impurities are brushed off the surface of the filter screen and discharged through the sewage valve. After cleaning, the equipment returns to normal filtration state, and so on.

 

Parameters

Comprehensive Parameters
Operating flow		50m³/h - 2500m³/h
Working pressure		2bar - 16bar (230psi)
Filter area		3000cm² - 20000 cm²
Inlet / outlet diameter		DN50 - DN900
Ultra-high operating temperature		80°C
Cleaning Parameters
Blow-down valve	Cleaning time		Water consumption per cleaning
DN25, DN50, DN80	15 - 60S		≤ 1%

 

Application field

The efficient electric brush self-cleaning filter is widely used in industrial cooling circulating water, wastewater treatment, iron and steel metallurgy, petrochemical, electric power, papermaking, food and beverage, and many other industries to remove impurities from water, protect the normal operation of subsequent equipment, and improve production efficiency and product quality.

 

Advantages

- Reduce manual intervention and improve work efficiency.

- Guarantee the stability and durability of the filtration effect.

- Adapt to different water quality and flow requirements.

 

Issues to be taken into account

When using an efficient electric brush self-cleaning filter, the following issues need to be taken into account:

1. Installation location. A suitable installation point should be selected to ensure that there is enough space for operation and maintenance, and to ensure smooth water flow.

2. Water quality analysis. Fully understand the characteristics of the treated water, such as impurity type, concentration, etc., in order to set the cleaning parameters reasonably.

3. Differential pressure setting. Accurately set the starting value and difference of the inlet and outlet pressure difference according to the actual situation to avoid too frequent or too little self-cleaning.

4. Regular maintenance. Including checking the wear and tear of the brush, the operating status of the drive device, the integrity of the filter, etc., and timely replacement and maintenance.

5. Power supply. Ensure a stable power supply to avoid affecting the normal operation of the equipment due to power supply problems.

6. Backwashing effect. Pay attention to whether the backwashing process is thorough, whether the sewage is smooth, and prevent the accumulation of impurities.

7. Control system. Ensure the accuracy and reliability of the control system to prevent misoperation or malfunction.

8. Temperature range. Pay attention to whether the working water temperature is within the allowable range of the equipment to avoid affecting the performance due to high or low temperature.

9. Coordination with other equipment. It is necessary to cooperate well with upstream and downstream equipment, coordinate work, and avoid mutual interference.

10. Downtime maintenance. Before a long shutdown, take good maintenance and protective measures for the equipment.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated