Easy-To-Maintain High Flow Fluid Filter

The easy-to-maintain high flow fluid filter is a kind of filtration equipment specially designed to handle high flow liquid. It is widely used in many fields such as industry, chemical industry, water treatment, food processing, medicine, oil and gas.

 

The easy-to-maintain high flow fluid filter works based on a physical interception mechanism, which blocks solid particles in the fluid through the filter material (such as filter screen, filter cloth, filter element, etc.). When the fluid containing impurities passes through the filter, the larger impurities of the particles are trapped by the filter material, while the relatively pure fluid passes through the filter material to achieve the purpose of purification. According to needs, the filter can be designed as single-stage or multi-stage filtration to achieve a finer filtration effect.

 

The high flow fluid filter can be divided into two structures: vertical and horizontal according to the installation form. Here is a detailed comparison of horizontal and vertical filters:

1. Structural design

- Horizontal filter:

The shell features a long horizontal cylinder, and the length is usually much larger than the diameter.

The inlet and outlet are usually located at both ends of the shell.

Due to the horizontal design, it is easier to increase the area of the filter medium, making it suitable for large-flow fluid handling.

- Vertical filter:

The shell is vertically cylindrical and usually taller.

The inlet and outlet are generally located at the upper and lower parts of the filter.

Vertical structures usually have a small footprint, but due to their high height, they require more stable support and installation.

2 Take up space

- Horizontal filter:

Horizontal placement, large footprint.

It is more suitable for occasions with larger venues.

- Vertical filter:

Placed vertically, small footprint.

It is more suitable for occasions with limited space.

3. Installation and operation:

- Horizontal filter:

Due to the large footprint, more space is required for installation and layout.

Due to the horizontal design, operation and cleaning may be more convenient.

- Vertical filter:

Due to its small size, the installation is relatively simple and the footprint is small.

However, due to the vertical design, it may be necessary to pay attention to height issues when cleaning.

 

Structural features

1. High-volume design

In order to meet high-flow requirements, high flow fluid filters typically have a wider filtration area and an optimized flow channel design to reduce pressure drop and ensure effective filtration at high flow rates without affecting system efficiency.

2. Durable materials

Due to the fact that the processed fluid may be corrosive, high temperature or high pressure, the filter housing, filter element and internal components are often made of stainless steel, special alloys or corrosion-resistant plastics to ensure long-term stable operation.

3. Modular design

In order to adapt to different working conditions and ease of maintenance, many high flow fluid filters are modular in design, making it easy to install, replace filter materials, and clean.

4. Flexible filtration accuracy

Filtration accuracy is optional, and suitable filter materials can be selected according to specific application requirements, such as fiber filter elements, metal mesh filters, deep filter media, etc.

5. Automated control

Advanced high-flow filtration systems are often integrated with automatic control systems, including pressure monitoring, automatic backwashing, fault alarm, etc., to reduce manual intervention and improve operating efficiency.

 

Parameters

Performance Parameters
Filtration precision	0.003 ~ 100 microns
Temperature resistance	80°C
Pressure resistance	1.6Mpa
Flow rate	0.1 ~ 500 M3/H
The number of filter elements	3 ~ 300
The length of filter element	250, 500, 750, 1000mm
Main Component Material
Shell	CS, 304, 316L, C276, 2205
Filter element	Melt spray, glass fiber, PP, PTFE
Seal	Standard nitrile, optional fluorine rubber, PTFE
Design and Manufacturing Standards
Filter element design	PPS filter element is 70T/H/40", PPT filter element is 50T/H/40"
Shell design	Based on the container standard, calculate and check the shell wall thickness by SW6
Flange standard	HG, GB, ASME, JIS, DIN
Manufacturing standard	GB150-201

 

Scope of application

1. Industrial water treatment

In cooling water circulation systems, boiler feed water treatment, and wastewater treatment, it is used to remove suspended solids, sediment, algae, etc. from water to ensure water quality safety.

2. Chemical industry

During the manufacturing process of chemical products, the raw material liquid or finished product is filtered to prevent pipeline blockage and product quality damage.

3. Food and beverage

Used for clarification and filtration of fruit juices, beer, dairy products, etc., to ensure that the product meets food safety standards.

4. Pharmaceutical production

In the pharmaceutical industry, the raw material liquid, water for injection, etc. are finely filtered to ensure that the drug is sterile and pyrogen-free.

5. Oil and gas

During the process of oil extraction and transportation, oil well water, natural gas desulfurization, etc. are filtered to protect equipment from damage by solid particles.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated