Stable Operation Leaf Filter Machine

The stable operation leaf filter machine is an efficient and environmentally friendly solid-liquid separation equipment, which is widely used in chemical, petroleum, metallurgy, food, pharmaceutical and other industries. It is mainly used to filter liquids containing solid particles to achieve the purpose of solid-liquid separation, purification and concentration. The leaf filter has the advantages of simple structure, simple operation, good filtration effect and low operating cost, and is deeply loved by users.

 

Parameters

Working pressure: 0. ~ 0.4 Mpa

Operating temperature: ≤150 °C

Filter area: 4 ~ 80 m²

 

Principle of Operation

The stable operation leaf filter machine operates on the principle of pressure filtration. The liquid to be filtered enters the filter from the top and passes through the filter plates. The solids are retained on the filter plates, forming a filter cake. The filtrate then exits the filter from the bottom.

The filter plates are vibrated continuously during the filtration process. This vibration helps to dislodge the solids from the filter plates and prevents the formation of a thick filter cake. As a result, the filter can operate for longer periods of time without the need for cleaning.

 

Product Highlights

No need to use filter cloth or filter paper, thus greatly reducing filtration costs.

Fully enclosed operation, environmentally friendly and free of material loss.

Vibrating slag drop design reduces labor intensity and realizes continuous operation.

The use of pneumatic valves for slag removal further reduces the labor intensity of workers.

 

Advantages

The stable operation leaf filter machine offers a number of advantages over traditional filtration methods, including:

1. High efficiency. The vertical design of the filter allows for a high flow rate and a high solids loading capacity.

2. Energy saving. The vibrating filter plates reduce the energy consumption of the filter.

3. Fully automatic operation. The filter is fully automatic, requiring minimal operator intervention.

4. Precision filtration. The filter can achieve a high degree of filtration, removing particles down to 1 micron in size.

5. Environmental protection. The enclosed design of the filter prevents the release of harmful emissions into the environment.

6. Cleanliness. The filter is easy to clean and maintain, thanks to its vibrating filter plates.

 

Applications

The stable operation leaf filter machine is used in a wide variety of applications, including:

1. Petroleum. The filter is used to remove solids from crude oil and other petroleum products.

2. Coatings. The filter is used to remove solids from paints, inks, and other coatings.

3. Pigments. The filter is used to remove solids from pigments used in the manufacture of paints, plastics, and other products.

4. Food. The filter is used to remove solids from food products such as juices, wines, and beers.

5. Beverages. The filter is used to remove solids from beverages such as soft drinks, juices, and beers.

6. Pharmaceuticals. The filter is used to remove solids from pharmaceutical products such as antibiotics, vitamins, and hormones.

7. Oil and fats. The filter is used to remove solids from oils and fats used in the manufacture of food products, cosmetics, and other products.

8. Chemicals. The filter is used to remove solids from chemical products such as acids, bases, and solvents.

 

Maintenance Considerations

1. Keep clean. Regularly clean the filter screen to ensure its quality is up to standard and avoid blockages caused by inferior filters. Liquid should flow into the filter evenly and slowly to prevent flushing blockages onto the screen.

2. Prevent damage. Do not open the filter's bottom valve for discharging under pressure and material conditions, and never start the vibration device before opening the butterfly valve.

3. Control temperature. When using water for circulation, be mindful that the temperature should not be too high or too low, and neither should the water be cut off.

4. Chemical cleaning. If severe blockages are found on the screen, appropriate solvents can be used for chemical cleaning.

5. Regular inspection. Conduct regular checks on the filter to ensure its performance is normal.

6. Protect the filter core. The core part of the closed-leaf filter is the filtration element, which is made of special materials and is a fragile part that requires extra protection.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated