Carbon Steel Housing Horizontal Self-Cleaning Filter

The Carbon Steel Housing Horizontal Self-Cleaning Filter plays as a an industrial filtration equipment mainly used for the filtration treatment of liquids to remove impurities from them, protect critical equipment from contamination, improve system operation efficiency and prolong equipment service life. It is characterized by the use of horizontal design, carbon steel shell, built-in self-cleaning function, which can automatically clean the filter element online without downtime, which greatly improves the filtration efficiency and system stability.

 

Structure

The carbon steel housing horizontal self-cleaning filter is mainly composed of the filter body, filter element, drive device, control system and other parts.

(1) Filter body. Made of carbon steel, with good strength and corrosion resistance. The exterior is designed horizontally for easy installation and maintenance.

(2) Filter elements. Stainless steel mesh filter elements are generally used, which have high filtration accuracy and can effectively remove impurities such as suspended solids and particulate matter in liquids.

(3) Drive device. Use a motor or other power source to drive the filter element for online cleaning.

(4) Control system. Through the intelligent controller, the automatic operation, cleaning, backwashing and other operations of the filter are realized.

 

Parameters

Single unit flow	50-1200M3/H, larger flow can be realized by multiple single units in parallel
Minimum working pressure	0.2Mpa
Maximum working pressure	1.0/1.6/2.5/4.0Mpa
Maximum operating temperature	80°C
Filtration accuracy	130~3500 microns
Control mode	Differential pressure, timing or manual
Cleaning time	60s
Cleaning mechanism speed	14-20rpm
Cleaning pressure loss	0.01Mpa
Control voltage	AC 220V
Rated operating voltage	Three-phase, AC220V /380V, 50HZ

 

Working principle

The working principle of the carbon steel housing horizontal self-cleaning filter is mainly divided into two stages: filtration and cleaning.

(1) Filtration stage

The liquid medium enters the filter through the water inlet, and when it passes through the filter element, impurities such as suspended solids and particulate matter are intercepted on the filter element, and the clean liquid medium flows out of the filter to achieve the purpose of filtration.

(2) Cleaning stage

When the filter element accumulates a certain amount of impurities, the control system starts-up drive device to make the filter element clean online. During the cleaning process, the cleaning brush or cleaning ball inside the filter element cleans the surface of the filter element, removes the intercepted impurities, and then discharges them through the backwash drain. After cleaning is completed, the filter re-enters the filtration stage.

 

Performance characteristics

1. High-efficiency filtration. Stainless steel mesh filter element is used, which has high filtration accuracy and can effectively remove suspended solids, particulate matter and other impurities in the liquid.

2. Automatic cleaning. The filter element is automatically cleaned online without downtime, which greatly improves the filtration efficiency and system stability.

3. Energy saving and environmental protection. It adopts a horizontal design with a small footprint and a compact structure, which reduces energy consumption and emissions.

4. Corrosion resistance. The carbon steel shell is treated with anti-corrosion treatment, providing good corrosion resistance and suitable for a variety of harsh environments.

5. Intelligent control. The filter is equipped with an intelligent control system to realize automatic operation, cleaning, backwashing and other operations, which is easy to operate and easy to manage.

6. Wide range of applications. Widely used in water treatment, chemical industry, food, medicine, environmental protection and other fields.

 

Scope of application

The carbon steel housing horizontal self-cleaning filter is widely used in the following fields:

1. Water treatment. Industrial production, domestic water treatment, removal of suspended matter, particulate matter and other impurities, to ensure water quality.

2. Chemical industry. Used for filtration of liquid products to improve product quality and safety.

3. Food. Used for liquid filtration during food processing to ensure food safety.

4. Medicine. Used for liquid filtration in the pharmaceutical production process to ensure the quality of medicines.

5. Environmental protection. Used for wastewater treatment to remove suspended solids, particulate matter and other impurities, reducing environmental pollution.

6. Others. Suitable for filtration of various liquid media, improving system operation efficiency and stability.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated