Electric Brush Self-Cleaning Filter

The electric brush self-cleaning filter works its magic based on a set of precise mechanical structure and intelligent control system. Its core part is a set of stainless steel brushes driven by motors, which are installed inside the filter screen. When the water flows through the filter screen, impurities and particles are intercepted by the filter screen, and the clean water flows out through the filter screen. Over time, impurities on the filter screen gradually accumulate, causing the water flow to be blocked and the pressure difference between the inlet and outlet to increase. At this point, the electric brush self-cleaning filter will start the self-cleaning process.

Parameters

Comprehensive Parameters
Operating flow		50m³/h - 2500m³/h
Working pressure		2bar - 16bar (230psi)
Filter area		3000cm² - 20000 cm²
Inlet / outlet diameter		DN50 - DN900
Ultra-high operating temperature		80°C
Cleaning Parameters
Blow-down valve	Cleaning time		Water consumption per cleaning
DN25, DN50, DN80	15 - 60S		≤ 1%

The wonderful interpretation of the self-cleaning process

- Opening of automatic sewage valve

When the pressure difference between the inlet and outlet of the electric brush self-cleaning filter reaches the preset value or reaches the cleaning time and manual prefabrication, the filter will automatically open the automatic sewage valve located on it. This step is the key to ensuring that impurities can be discharged smoothly during the cleaning process. The opening of the sewage valve means that the beginning of the cleaning process has been opened.

- The motor drives the rotation of the cleaning brush.

With the opening of the automatic sewage valve, the motor starts to work, which drives the cleaning brush in the filter screen to rotate. These stainless steel brushes are driven by the motor to clean the filter screen at a high speed. Under the action of the brush, the impurities intercepted by the filter screen gradually fall off from the filter screen and are discharged through the sewage valve. The process is like a carefully choreographed dance, with the motor as the dancer and the cleaning brush as its partner. They spin and jump lightly on the filter screen to remove those stubborn impurities one by one.

- Design of System Continuous Flow

It is worth mentioning that throughout the cleaning process, the electric brush self-cleaning filter adopts a system continuous flow design. This means that during the cleaning process, the filter can still maintain a certain water flow to ensure the normal water demand of the user. This design not only improves the efficiency of the filter, but also greatly reduces the downtime caused by cleaning.

The charm of intelligent control systems

The entire operation of our electric brush self-cleaning filter is controlled by an equipped control box. This control box not only has a high degree of intelligence and automation, but also provides a variety of control methods for users to choose from.

- Differential pressure control

Differential pressure control is one of the most commonly used control methods for the electric brush self-cleaning filter. By setting a preset differential pressure value, when the inlet and outlet pressure difference reaches or exceeds this value, the filter will automatically start the cleaning process. This method ensures that the filter is always in the best working condition, thus ensuring the purity of the water quality.

- Time control

In addition to differential pressure control, the user can also choose a time control method to start the cleaning process. By setting a fixed cleaning interval (e.g. daily, weekly or monthly), the filter will be cleaned automatically at this point in time. This method is suitable for users who are not particularly strict about water quality, but want to maintain the filter regularly.

- Manual control

For some special occasions or emergencies, the user can also choose the manual control mode to start the cleaning process. By pressing the button or switch on the control box, the user can start or stop the cleaning process of the filter anytime, anywhere.

- PLC control

For users who require a higher level of automation and integration, PLC control is undoubtedly an ideal choice. By connecting and programming with the PLC system, users can achieve more complex control logic and more precise control accuracy.

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution