Efficient Electric Scraper Type Self Cleaning Filter

The efficient electric scraper type self cleaning filter emerges as an piece of efficient, environmentally friendly and energy-saving filtration equipment, which is widely used in liquid filtration in industrial production processes. It adopts advanced electric scraping technology to realize an automated and intelligent filtration process, which effectively improves filtration efficiency and reduces operating costs.

 

The efficient electric scraper type self cleaning filter contains filter cartridge, filter screen, scraper, driving device, control system. The filter cartridge is the main component of the filter, usually made of high-quality materials, with high corrosion resistance and wear resistance. The filter screen is the filter medium, and different mesh and material filters can be selected according to needs to meet the filtration requirements of different working conditions. The scraper is the key component to remove impurities on the filter screen. It is usually made of wear-resistant materials and has a high service life. The drive device mainly includes a motor, a reducer, etc., which is responsible for driving the scraper for scraping action. The control system is responsible for controlling the entire filtration process to achieve automated and intelligent operation.

 

The work of the efficient electric scraper type self cleaning filter is mainly divided into two stages: the filtration stage and the cleaning stage.

1. Filtration stage: The liquid to be treated enters the filter from the inlet, and when it passes through the filter, impurities are trapped on the filter, and the clean liquid flows into the outlet through the filter to complete the filtration process.

2. Cleaning stage: When the impurities on the filter screen accumulate to a certain extent, the control system will automatically start the cleaning program. The drive device drives the scraper to rotate along the surface of the filter screen to scrape off the impurities on the filter screen. The scraped impurities fall into the impurity collector at the bottom under the action of gravity, thus realizing the self-cleaning function. After cleaning is completed, the filter automatically returns to the filtering state and continues the filtering operation.

 

Parameters

Suitable liquid	Water and viscous liquid (<800000cps, impurity content <1000ppm)
Filtration accuracy	30-1500 μm
Pressure	1.0 MPa, higher pressure can be customized
Temperature	0-200°C (depending on seals)
Filtration area	0.14m2-1.45m2
Cleaning pressure difference	0.05MPa
Connections	Flange, HG20592-2009 (standard)
Filter element material	V-shaped wedge mesh, 304/316L/2205/titanium
Filter housing material	304 / 316L / CS
Gear motor	180W, three-phase, 380V, IP55 protection class
Scraper material	PTFE
Housing sealing material	NBR (standard) / VITON(FKM)
Blow-down valve	Pneumatic ball valve, IP65 protection class

 

Features

1. High-efficiency filtration: The electric scraping self-cleaning filter adopts a high-precision filter screen, which can effectively remove tiny impurities in the liquid, and the filtration effect is remarkable.

2. High degree of automation: The filter uses an advanced control system to achieve an automated and intelligent filtration process without manual intervention, reducing labor intensity.

3. Energy saving and environmental protection: The filter does not require additional cleaning liquid during the cleaning process, reducing environmental pollution. At the same time, due to the use of high-efficiency filtration methods, energy consumption can be effectively reduced.

4. Easy maintenance: The filter is modular in design, making it easy to disassemble and maintain.

5. Strong adaptability: Filters can be selected with different mesh numbers and materials according to different working conditions, providing strong adaptability.

 

Application fields

The efficient electric scraper type self cleaning filter is widely used in the following fields:

1. Chemical industry. Used for the filtration of raw materials, intermediate products and products in the chemical production process, such as petrochemicals, fertilizers, pesticides, etc.

2. Water treatment industry. Used for filtration in wastewater treatment, water plants, seawater desalination, and other processes.

3. Food and beverage industry. Used for filtration in the production of food and beverages, such as beer, juice, dairy products, etc.

4. Pharmaceutical industry. Used for the filtration of raw materials, intermediate products, and products in the pharmaceutical process.

5. Other industries. Liquid filtration in industries such as papermaking, textiles, metallurgy, and electric power.

 

Selection considerations

When selecting an efficient electric scraper type self cleaning filter, consider the following factors:

Flow and pressure: Determine the amount of water and system pressure to be treated according to the actual working conditions to select the appropriate filter.

1. Filtration accuracy. Determine the required filter aperture according to the water quality requirements and the requirements of subsequent treatment equipment.

2. Degree of automation. Select the appropriate control system complexity according to the technical level and budget of the operator.

3. Installation space. Consider the installation environment on site to ensure that the filter can be installed smoothly and is easy to maintain.

4. Material selection. According to the corrosiveness of the processing medium, choose the appropriate filter material, such as stainless steel, reinforced plastic, etc.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated