High-Caliber Waste Oil Coalescence Separation Oil Purifier

The high-caliber waste oil coalescence separation oil purifier is a state-of-the-art industrial equipment designed to efficiently and effectively purify contaminated waste oil, transforming it into reusable or recyclable form. This innovative technology combines advanced coalescence separation principles with precision engineering to extract impurities, water, and other contaminants from various types of used oils, including hydraulic oil, lubricating oil, transformer oil, and engine oil.

 

Product Parameters

Rated flow : 25 - 400 L/min

Coarse filtration precision : 100 μm

Grade 1 filter rating : 10, 20 μm

Grade 2 filter rating : 3, 5 μm

Working temperature : 25 - 80 °C

Recommended viscosity : 10 - 120cSt

 

Principles of Coalescence Separation

The high-caliber waste oil coalescence separation oil purifier relies on the fundamental process of coalescence to separate contaminants from waste oil. Coalescence involves the aggregation of small droplets of immiscible fluids (e.g., water or particulate matter) into larger droplets, which then rise or settle due to gravity or centrifugal force, allowing for their easy separation from the oil. The following steps outline the coalescence process within the purifier:

a). Pre-filtration

Incoming waste oil first passes through a coarse filter to remove large particles, fibers, and debris, protecting the delicate coalescing media from damage.

b). Coalescing Stage

The pre-filtered oil enters the coalescing chamber, where it encounters specialized coalescing media. These media consist of highly porous, hydrophobic materials that promote the adhesion of water droplets and fine particulates onto their surfaces. As the oil flows through the media, tiny water droplets merge (coalesce) into larger droplets, facilitated by the surface properties and flow dynamics within the chamber.

c). Water Droplet Growth and Separation

As the coalesced water droplets grow in size, they become heavier and begin to separate from the oil under the influence of gravity.

d). Fine Filtration

After the coalescence stage, the partially purified oil undergoes fine filtration to remove any remaining small particulates or emulsified water droplets. This is typically achieved using high-efficiency filters with micron-rated pore sizes, ensuring the oil meets the desired cleanliness standards.

 

Key Features and Technologies

The high-caliber waste oil coalescence separation oil purifier incorporates several advanced features and technologies that contribute to its exceptional performance and versatility:

a). High-Efficiency Coalescing Media

The use of premium, hydrophobic coalescing materials ensures optimal droplet coalescence and separation efficiency, even for highly emulsified oils. These media are designed to withstand prolonged exposure to contaminants without losing their effectiveness, ensuring long service life and consistent purification results.

b). Multi-Stage Filtration System

The combination of pre-filtration, coalescence, and fine filtration stages provides a comprehensive purification solution, addressing various types and sizes of contaminants present in waste oil. This multi-stage approach enhances the overall purification efficiency and ensures the treated oil meets stringent cleanliness specifications.

c). User-Friendly Interface and Monitoring Systems

Modern oil purifiers often come equipped with intuitive control panels, digital displays, and data logging capabilities, enabling operators to monitor key parameters such as oil temperature, pressure, flow rate, and contamination levels. This real-time information helps in optimizing the purification process and identifying potential issues before they escalate.

d). Robust Construction and Safety Features

The purifier's robust housing, corrosion-resistant materials, and safety features like overpressure protection, thermal overload protection, and emergency shutdown systems ensure reliable, safe, and long-lasting operation in demanding industrial environments.

 

Applications

The high-caliber waste oil coalescence separation oil purifier is suitable for a wide range of industrial applications, including:

a). Metalworking Fluids. The purifier can remove contaminants from metalworking fluids, extending their lifespan and improving machining performance.

b). Hydraulic Fluids. It can be used to maintain the purity of hydraulic fluids, preventing damage to sensitive hydraulic components.

c). Engine Oils. The purifier can be employed to clean engine oils, reducing the risk of engine failure and prolonging engine life.

d). Gear Oils. It can be used to purify gear oils, ensuring smooth gear operation and reducing wear.

e). Turbine Oils. The purifier can help maintain turbine oil quality, preventing turbine malfunctions and downtime.

 

FAQ

1. What is an oil purifier, and how does it work?

An oil purifier is a device designed to remove impurities and contaminants from used oil, making it suitable for reuse or safe disposal. It works by passing the oil through various filtering elements, which trap the particles and impurities while allowing clean oil to pass through.

2. What types of oils can be filtered using an oil purifier?

Oil purifiers can be used to filter various types of oils, including the transformer oil, turbine oil, lubricating oil, hydraulic oil.

3. Can I dispose of the filtered oil safely?

Yes, once the oil has been filtered, it can be disposed of safely, provided that it meets the local regulations and guidelines for waste oil disposal. Be sure to check with your local authorities or waste management companies to determine the proper procedures for disposing of filtered oil in your area.

4. Is it cost-effective to invest in an oil purifier?

Investing in an oil purifier can be cost-effective in the long run, as it allows you to reuse filtered oil, reducing the need for frequent oil changes and the associated costs. Moreover, maintaining clean oil helps extend the life of equipment and reduces the likelihood of costly repairs due to premature wear and tear.

 

Why choose us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

Enterprise tenet: Honest first, quality foremost

Operation belief: Establishment of AIDA brand and satisfaction of users are our persistent pursuit.

Service tenet: Responsible for every procedure; responsible for every machine; responsible for every customer.