Six-Layer Stainless Steel Metal Sintered Mesh

The six-layer stainless steel metal sintered mesh is a filter material made by overlapping six layers of stainless steel wire mesh and then sintering at high temperature based on metal sintering technology. It is composed of six layers of stainless steel mesh with different mesh sizes (aperture sizes). This design can achieve more refined filtration classification while increasing filtration efficiency and service life.

 

During the sintering process, the connection points between the wire meshes are melted and combined to form a whole, which makes the mesh have high mechanical strength and structural stability and can withstand high pressure difference and impact force. Since stainless steel (commonly used such as 304, 316L, etc.) is used, it has good corrosion resistance and is suitable for use in various chemical corrosion environments.

 

Production process

1. Selection of raw materials

Commonly used stainless steel materials include 304, 316L, etc. These materials are widely used in the production of filters due to their excellent corrosion resistance and mechanical properties. Choose the appropriate type of stainless steel according to the corrosion, temperature and pressure conditions of the specific application environment.

2. Fabrication of wire mesh

First, the stainless steel wire is woven into a mesh according to the desired mesh number. Mesh number refers to the number of mesh holes within an inch length. The higher the mesh number, the higher the filtration accuracy.

3. Stacking and forming

Six layers of stainless steel wire mesh with different mesh numbers are stacked in sequence to ensure close fit between the layers. Then, the mold is used to press it into the desired shape and size to prepare for subsequent sintering.

4. High temperature sintering

The formed multi-layer mesh is placed in a high-temperature furnace for sintering. Under the action of high temperature, the contact points of the wire mesh are melted and re-solidified, forming a solid metallurgical bond, making each layer of the mesh a solid whole. This process also eliminates the voids inside the mesh, further improving the filtration performance.

5. Post-processing

After sintering, the mesh may need to go through processes such as cutting, edge treatment, and surface treatment to meet the requirements of the final product.

 

Parameters

Model number	Nominal precision (μm)	Absolute precision (μm)	Gases permeability (L/min · dm2 · kPa)	Bubbling pressure (pa)
ADBSW1	1	6-7	180	5300-6000
ADBSW2	2	8-9	240	4300-5000
ADBSW5	5	11-13	260	3000-3700
ADBSW10	10	16-18	310	2700-3300
ADBSW15	15	24-26	350	2000-2600
ADBSW20	20	28-32	450	1800-2300
ADBSW25	25	34-36	620	1400-1900
ADBSW30	30	40-45	690	1200-1700
ADBSW40	40	50-55	720	1000-1500
ADBSW50	50	71-80	850	900-1200
ADBSW70	70	89-95	900	700-1100
ADBSW100	100	110-120	1080	650-1000
ADBSW150	150	180-200	2600	550-800
ADBSW200	200	260-280	2800	450-600

 

Feature & advantage

1. High filtration accuracy and efficiency

The multi-layer structure design can effectively remove impurities of different particle sizes without affecting the flow rate, ensuring efficient filtration.

2. Strong corrosion resistance

The stainless steel material gives it excellent corrosion resistance, making it particularly suitable for filtration applications containing corrosive media.

3. High mechanical strength

The metallurgical joints formed during the sintering process greatly enhance the overall strength of the mesh, enabling it to withstand high differential pressure and mechanical vibration.

4. Good stability

The structure is stable, not easily deformed, and the filtration performance remains stable under long-term use.

5. Easy to clean and regenerate

It can be easily removed by chemical cleaning, high-pressure water washing, etc., prolonging the service life.

6. Widely used

Applicable to a variety of media filtration, including water, oil, gas, etc., covering chemical, petroleum, pharmaceutical, food processing, environmental protection and other industries.

 

Application field

1. Water treatment

Pre-filtration of drinking water, wastewater treatment, and seawater desalination.

2. Chemical industry

Chemical raw material filtration, solvent recovery, gas purification.

3. Food and Beverage

Beer, beverages, and edible oils are filtered to ensure product quality.

4. Pharmaceuticals

Liquid filtration, air purification, in line with GMP standards.

5. Automotive and Aerospace

Fuel and lubricating oil filtration enhances engine efficiency and reliability.

6. Environmental protection

Exhaust gas treatment, particulate matter filtration in air purification systems.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated