High Mechanical Strength Perforated Plate Composite Mesh

The high mechanical strength perforated plate composite mesh is a new type of filter material that is sintered into a composite of a perforated plate of standard material 304 and several layers of square hole mesh (or dense mesh). The number of layers of this material and the mesh size of the wire mesh can be customized according to different usage conditions and uses.

 

Material and structure

- Material: The standard material is 304, and other materials such as 316L can also be used.

- Structure: Usually a five-layer structure, but it can be customized according to actual needs.

 

Advantages

1. The mesh channel is smooth, with excellent backwashing and regeneration function, and can be used repeatedly after cleaning.

2. High mechanical strength, good pressure resistance, good rigidity, and can be used in high temperature environments.

3. Good filtering effect, stable operation, high temperature resistance, corrosion resistance, suitable for the pharmaceutical industry.

4. Easy to clean, not easy to deform, and reduce labor costs.

 

Application field

The high mechanical strength perforated plate composite mesh has been widely used in water treatment, beverage, food, metallurgy, chemical and pharmaceutical industries.

 

Features

1. Wide range of filtration accuracy. From 1μ to 100μ, there is reliable filtration performance.

2. Stable filtration accuracy. Due to the protection of the upper and lower layers of wire mesh and the diffusion solid sintering process, the mesh of the filter layer is not easy to deform.

3. Good strength. It has high pressure resistance and mechanical strength.

4. Easy to clean. Especially suitable for backwashing.

5. High temperature resistance. It can withstand a high temperature of 480°C.

6. Corrosion resistance. Due to the use of SUS316L material, it has high corrosion resistance.

7. Easy to process. Suitable for cutting, bending, stamping, stretching, welding and other processing conditions.

 

Parameters

Model number	Nominal precision (μm)	Absolute precision (μm)	Gases permeability (L/min · dm2 · kPa)	Bubbling pressure (pa)
ADBSW1	1	6-7	180	5300-6000
ADBSW2	2	8-9	240	4300-5000
ADBSW5	5	11-13	260	3000-3700
ADBSW10	10	16-18	310	2700-3300
ADBSW15	15	24-26	350	2000-2600
ADBSW20	20	28-32	450	1800-2300
ADBSW25	25	34-36	620	1400-1900
ADBSW30	30	40-45	690	1200-1700
ADBSW40	40	50-55	720	1000-1500
ADBSW50	50	71-80	850	900-1200
ADBSW70	70	89-95	900	700-1100
ADBSW100	100	110-120	1080	650-1000
ADBSW150	150	180-200	2600	550-800
ADBSW200	200	260-280	2800	450-600

 

Manufacturing process

The manufacturing process of the high mechanical strength perforated plate composite mesh mainly includes the following steps:

1. Material preparation. First select suitable stainless steel materials, such as 304 or 316L.

2. Punching process. Punch the stainless steel sheet through a punching machine to form the required hole diameter and hole spacing.

3. Composite sintering. Compound the punched sheet with the square hole mesh or dense mesh, and then firmly combine them through the sintering process.

4. Surface treatment. Surface treatment of the sintered composite mesh, such as polishing, cleaning, etc., to improve its appearance quality and performance.

5. Quality inspection. Quality inspection of the finished product to ensure that it meets relevant standards and customer requirements.

6. Packaging and transportation. Pack qualified products and then transport them to customers.

 

Performance test

In order to ensure the quality and performance of the high mechanical strength perforated plate composite mesh, a series of performance tests need to be carried out, including but not limited to:

1. Filtration accuracy test. By measuring the particle size of the filtered liquid, the filtration accuracy of the composite mesh is evaluated.

2. Strength test. By applying a certain pressure or tension, the mechanical strength and pressure resistance of the composite mesh are tested.

3. Corrosion resistance test. The composite mesh is placed in a corrosive solution of a certain concentration, and its corrosion is observed to evaluate its corrosion resistance.

4. High temperature resistance test. The composite mesh is placed in a high temperature environment, and its performance changes are observed to evaluate its high temperature resistance.

5. Cleaning and regeneration test. The composite mesh is cleaned and regenerated, and then the performance test is performed again to evaluate its cleaning and regeneration performance.

 

Maintenance

In order to extend the service life of the high mechanical strength perforated plate composite mesh, it needs to be properly maintained and maintained, mainly including the following aspects:

1. Regular cleaning. According to the use, the composite mesh is cleaned regularly to remove dirt and impurities on the surface.

2. Avoid excessive wear. During use, excessive wear and damage to the composite mesh should be avoided.

3. Regular inspection. Check the appearance and quality of the composite net regularly. If any abnormality is found, it should be handled in time.

4. Storage environment. When storing the composite net, a dry and well-ventilated environment should be selected to avoid direct sunlight and humidity.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated