Long Service Life Wedge Wire Screen Mesh

The long service life wedge wire screen mesh uses a unique wedge wire design to optimize filtering performance and improve efficiency and reliability in the field of industrial filtration. This design allows for improved filtration efficiency, reduced clogging, and is easy to clean and maintain.

 

Design Principles and Structural Features

1. Unique structure of wedge wire

The core lies in its "V"-shaped or wedge-shaped stainless steel wire structure. Unlike traditional straight wire mesh, the cross-section of the wedge wire is a wedge-shaped structure with narrow top and wide bottom. This design gives the screen mesh many unique properties. The wedge wire is fixed to the stainless steel support bar through precise welding technology to form a screen mesh structure that is both strong and highly efficient.

2. Uniform gap and filtration accuracy

The gap between the wedge wires is precise and uniform, and can be customized to range from 30 to 800 microns to meet the requirements of filtration accuracy in different industries. This precise gap control allows the wedge wire screen mesh to effectively block particles larger than the gap size while ensuring filtration efficiency.

3. Self-cleaning characteristics

The inclination angle of the wedge wire helps solid particles roll along the inclined surface under fluid pressure, reducing the possibility of clogging. At the same time, the shear force generated by the fluid when passing through the screen mesh helps to peel off impurities attached to the surface of the screen mesh, achieving a certain degree of self-cleaning function.

 

Performance Advantages

1. High-efficiency filtration and large filtration area

The wedge wire structure not only increases the filtration surface area per unit area, but also maintains low pressure loss even at high flow due to its special shape, thereby improving the overall filtration efficiency. Large filtration area means higher processing capacity and longer operating cycle.

2. Wear and corrosion resistance

Usually made of high-quality stainless steel, such as 304 or 316 stainless steel, it ensures the long-term stable operation of the screen mesh under harsh working conditions, and maintains good performance whether facing chemical corrosion or mechanical wear.

3. Easy to clean and maintain

The design of the wedge wire screen mesh is easy to disassemble and install quickly, and supports a variety of cleaning methods, including backwashing, physical cleaning and chemical cleaning, which greatly reduces maintenance costs and extends service life.

 

Parameters

Material	Stainless steel 304, 316L, 904L, Hastelloy
Gap	Minimum 0.015mm
Diameter	Customized
Filtering direction	Customized (from inside to outside, or from outside to inside)

 

Application Scope

1. Water Treatment

In drinking water treatment, wastewater treatment and circulating water systems, the long service life wedge wire screen mesh can effectively remove suspended matter, algae and microorganisms to ensure water quality safety.

2. Chemical and Petrochemical

In chemical reactions, material purification and finished product filtration, the long service life wedge wire screen mesh can accurately filter out harmful impurities, protect equipment and improve product quality.

3. Food and Beverage

In food processing, the long service life wedge wire screen mesh is used for clarification, sterilization and filtration to ensure food safety and hygiene while retaining the taste and nutritional value of the original product.

4. Mining and Mineral Processing

In pulp filtration, mineral processing and dehydration, the long service life wedge wire screen mesh can withstand high loads, effectively separate ore and liquid, and improve resource recovery.

 

Manufacturing Process

1. Precision Welding Technology

Laser welding or resistance spot welding technology is used to firmly connect the wedge wire to the support bar to ensure the stability and durability of the screen mesh structure.

2. Customized Production

According to the specific needs of customers, such as filtration accuracy, size, shape and other parameters, personalized design and production are carried out to meet the special requirements of different application scenarios.

3. Quality Control

From raw material selection to finished product inspection, every process strictly follows ISO standards to ensure that each screen mesh achieves the best performance indicators.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated