Efficient Perforated Plate Composite Sintered Wire Mesh

The efficient perforated plate composite sintered wire mesh is a high-performance filter material that combines the structural strength of the perforated plate and the filtration accuracy of the multi-layer wire mesh. It is made into one piece through the sintering process, forming unique physical and chemical properties. The design of this material makes it perform well in various industrial applications, especially in situations where precise filtration and high-strength support are required.

 

Structural composition

The efficient perforated plate composite sintered wire mesh is mainly composed of the following parts:

1. Perforated plate

As a substrate, it provides structural strength and stability. The perforated plate is usually round or square holes, and the material is mostly 304 stainless steel. There are also cases where 316L stainless steel is used to adapt to different corrosive environments.

2. Multi-layer wire mesh

These wire mesh layers are superimposed on the perforated plate, and the mesh number of each layer is different to meet different filtration accuracy requirements. The material of the wire mesh can also be 304 or 316L stainless steel to ensure overall corrosion resistance.

3. Sintering process

Through high-temperature sintering, the multi-layer wire mesh is tightly combined with the perforated plate to form a whole. The sintering process enhances the mechanical strength of the material and ensures the stability of the filtration accuracy.

 

Manufacturing process

The manufacturing process of the efficient perforated plate composite sintered wire mesh mainly includes the following steps:

1. Material selection. Select suitable perforated plate and wire mesh materials, usually 304 or 316L stainless steel.

2. Punching. Punch the perforated plate to form the required hole shape and size.

3. Stacking. Stack multiple layers of wire mesh on the perforated plate in a certain order and direction.

4. Sintering. Put the stacked materials into the sintering furnace for high-temperature sintering, so that the layers of materials are fused together to form a solid whole.

5. Cooling. After sintering, cool the material to room temperature.

6. Post-processing. Cut, bend, stamp, stretch, weld and other processes as needed to make the final product form.

 

Performance characteristics

The performance characteristics of the efficient perforated plate composite sintered wire mesh are as follows:

1. Wide range of filtration accuracy

It can provide filtration accuracy from 1μm to 200μm to meet the filtration needs of different industries.

2. Stable filtration accuracy

Due to the use of upper and lower two-layer wire mesh protection and diffusion solid fusion sintering process, the mesh of the filter layer is not easy to deform, ensuring the long-term stability of the filtration accuracy.

3. High strength and pressure resistance

The perforated plate as a support provides extremely high mechanical strength and good pressure resistance, allowing the material to work in a high-pressure environment without damage.

4. Excellent backwashing performance

The material surface is smooth and easy to clean, especially suitable for filtration systems that require frequent backwashing.

5. High temperature and corrosion resistance

It can withstand temperatures up to 480°C and has good corrosion resistance, suitable for various harsh working environments.

6. Easy to process

The material can be processed by cutting, bending, stamping, stretching, welding and other processing methods, which is convenient for making products of various shapes and sizes.

 

Parameters

Model number	Nominal precision (μm)	Absolute precision (μm)	Gases permeability (L/min · dm2 · kPa)	Bubbling pressure (pa)
ADBSW1	1	6-7	180	5300-6000
ADBSW2	2	8-9	240	4300-5000
ADBSW5	5	11-13	260	3000-3700
ADBSW10	10	16-18	310	2700-3300
ADBSW15	15	24-26	350	2000-2600
ADBSW20	20	28-32	450	1800-2300
ADBSW25	25	34-36	620	1400-1900
ADBSW30	30	40-45	690	1200-1700
ADBSW40	40	50-55	720	1000-1500
ADBSW50	50	71-80	850	900-1200
ADBSW70	70	89-95	900	700-1100
ADBSW100	100	110-120	1080	650-1000
ADBSW150	150	180-200	2600	550-800
ADBSW200	200	260-280	2800	450-600

 

Application field

The application field of the efficient perforated plate composite sintered wire me is very wide, including but not limited to the following aspects:

1. Water treatment: used for filtration in water treatment processes such as drinking water, wastewater treatment, and seawater desalination.

2. Beverage and food industry: used for filtering liquids such as juice, edible oil, alcohol, and raw material screening in food processing.

3. Petrochemical industry: used for gas and liquid filtration in petroleum refining and chemical production.

4. Pharmaceutical industry: used for liquid filtration, washing, drying and other links in the production of medicines.

5. Metallurgical industry: used for gas and liquid filtration in metal smelting and casting.

6. Environmental protection: used for filtration in environmental protection projects such as waste gas treatment and dust collection.

7. Machinery manufacturing: used for oil filtration in mechanical equipment, heat sinks in cooling systems, etc.

8. Construction industry: used for sound insulation and silencer materials in buildings, and air filtration in air conditioning systems.

9. Agriculture: used for filter screens in ventilation and cooling systems of greenhouses.

10. Electronics industry: used for heat sinks, dust screens, etc. in electronic equipment.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated