Corrosion Resistance Punching Plate Composite Sintered Mesh

The corrosion resistance punching plate composite sintered mesh is a high-performance filter material composed of multi-layer stainless steel wire mesh and stainless steel punching plate sintered at high temperature. This unique manufacturing process endows the punching composite sintered mesh with excellent physical and chemical properties, enabling it to perform well in many demanding industrial environments.

 

Performance characteristics

1. High strength

Due to the use of high-quality stainless steel materials and a unique sintering process, the punching plate composite sintered mesh has extremely high strength and rigidity, capable of withstanding large pressure and impact loads.

2. Corrosion resistance

The stainless steel material itself has good corrosion resistance, and after special surface treatment, the punching plate composite sintered mesh can work stably for a long time in various corrosive media such as acids, alkalis, and salts.

3. High temperature resistance

The punching plate composite sintered mesh can keep its physical and chemical properties unchanged in high temperature environment, and is suitable for high temperature filtration applications.

4. Precise filtration performance

By precisely controlling the pore size and pore distribution, the punching plate composite sintered mesh can achieve efficient solid-liquid separation or gas-liquid separation, and effectively remove impurity particles in liquids or gases.

5. Easy to clean

The surface of the punching plate composite sintered mesh is smooth and free of dead ends, which is convenient for cleaning and maintenance. This helps to extend the service life of the equipment and reduce operating costs.

6. Good wear resistance

The punching plate composite sintered mesh has excellent wear resistance and can maintain its filtration performance unchanged during long-term use.

7. Strong customizability

The structure, aperture, pass type and material parameters of the punching plate composite sintered mesh can be customized according to customer needs to meet the needs of different application scenarios.

 

Parameters

Model number	Nominal precision (μm)	Absolute precision (μm)	Gases permeability (L/min · dm2 · kPa)	Bubbling pressure (pa)
ADBSW1	1	6-7	180	5300-6000
ADBSW2	2	8-9	240	4300-5000
ADBSW5	5	11-13	260	3000-3700
ADBSW10	10	16-18	310	2700-3300
ADBSW15	15	24-26	350	2000-2600
ADBSW20	20	28-32	450	1800-2300
ADBSW25	25	34-36	620	1400-1900
ADBSW30	30	40-45	690	1200-1700
ADBSW40	40	50-55	720	1000-1500
ADBSW50	50	71-80	850	900-1200
ADBSW70	70	89-95	900	700-1100
ADBSW100	100	110-120	1080	650-1000
ADBSW150	150	180-200	2600	550-800
ADBSW200	200	260-280	2800	450-600

 

Application field

Due to its excellent performance characteristics, the corrosion resistance punching plate composite sintered mesh is widely used in many industrial fields. Here are some typical application cases:

1. Petrochemical industry

In the process of petroleum refining and chemical production, strict quality control of raw materials and products is required. As an efficient solid-liquid separation equipment, the punching plate composite sintered mesh can remove impurity particles in liquid to ensure product quality and production safety.

2. Pharmaceutical industry

In the pharmaceutical production process, the raw materials, intermediates and products need to be strictly purified and separated. The punching plate composite sintered mesh has excellent filtration performance and corrosion resistance, which can meet the high standard requirements of the pharmaceutical industry.

3. Food and beverage industry

In the food and beverage production process, it is necessary to ensure the purity and taste of the product. The punching plate composite sintered mesh can effectively remove impurities such as suspended solids and microorganisms in the liquid, ensuring the hygiene, safety and stable quality of the product.

4. Environmental protection industry

In environmental protection fields such as water treatment and waste gas treatment, the punching plate composite sintered mesh can be used as an efficient filtration device to remove suspended solids, heavy metal ions and other pollutants in wastewater or particulate matter and harmful gas components in waste gas. This helps protect the environment and human health.

5. Energy sector

In the power, coal and other energy industries, the punching plate composite sintered mesh can be used as efficient filter elements in environmental protection facilities such as flue gas desulfurization and dust removal to remove particulate matter and harmful substances in flue gas, thereby reducing emissions and improving energy efficiency.

6. Machinery manufacturing

In the mechanical manufacturing process, high-precision filtration equipment is required to ensure the processing quality of parts and the normal operation of the equipment. The punching plate composite sintered mesh has high-precision filtration performance and high-strength structural characteristics to meet the demanding requirements of the mechanical manufacturing industry for filtration equipment.

 

Manufacturing process

1. Selection of raw materials

The manufacture of punching plate composite sintered mesh starts from high-quality stainless steel raw materials. Commonly used stainless steel materials include 304, 316L, etc. These materials have good corrosion resistance, high temperature resistance and mechanical strength.

2. Cutting and forming

The selected stainless steel sheet is cut into the desired shape and size, and then formed into the desired structure by stamping, bending, and other processes.

3. Hole processing

Using advanced punching technology, precise holes are machined in stainless steel plates. Pore diameter, hole type and hole distribution are designed according to specific application requirements.

4. Stacking and positioning

The processed stainless steel plates and stainless steel wire mesh are stacked in a certain order, and the accurate alignment between the layers is ensured through a positioning device.

5. Sintering

The laminated stainless steel plate and stainless steel wire mesh are put into a high temperature furnace for sintering. Under the action of high temperature, the stainless steel material is plastically deformed, and the layers are tightly combined to form a solid whole.

6. Cooling and setting

After sintering, the punched plate composite sintered mesh needs to go through a cooling process to reduce the temperature and fix its shape and size.

7. Surface treatment

In order to improve the appearance and corrosion resistance of the punched plate composite sintered mesh, surface treatment is usually carried out, such as polishing, galvanizing, etc.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated