Top Quality High Precision Disc Filter

The Top Quality High Precision Disc Filter an important equipment used in solid-liquid separation and filtration process. It is mainly used to separate solid particles from liquids, and common application fields include chemical, pharmaceutical, food processing, environmental protection engineering, etc.

 

The Top Quality High Precision Disc Filter is mainly composed of a filter unit, a driving device, a control system, a filter disc, a filter, a filter screen, etc. Among them, the filter unit is the core part, including a filter disc, a filter, a filter screen, etc. The filter disc is a disc-shaped part with many radially arranged grooves on it, and the bottom of the groove is provided with a filter hole. The filter and the filter screen are installed on the filter disc to intercept impurities in the filter hole. The driving device is used to drive the rotation of the filter disc to achieve solid-liquid separation. The control system is used to control the operation of starting and stopping the filter, backwashing, etc.

 

The Top Quality High Precision Disc Filter has many advantages, such as high-efficiency solid-liquid separation and improved production efficiency; high filtration accuracy, which can meet the requirements of industries with high cleanliness; simple operation, easy control and maintenance; small footprint, suitable for installation and use in limited space.

 

Parameters

Working pressure	0.2Mpa ~ 0.8Mpa
Backwash pressure	0.15Mpa ~ 0.8Mpa
Working temperature	<60°C
pH value	4 ~ 13
Filter element number	2 ~ 10
Filter accuracy	20μm ~ 200μm

 

How it works

The working principle of the Top Quality High Precision Disc Filter is to use the filter holes, filters and filters on the filter disc to intercept suspended matter, particulate matter and other impurities, so as to achieve solid-liquid separation. The specific process is as follows:

1. Filtration

The liquid to be treated enters the filter from the inlet. Under the rotating action of the filter disc, the liquid flows along the groove of the filter disc. Impurities such as suspended solids and particulate matter are intercepted by the filter and the filter screen, and the clean liquid flows out through the filter holes on the filter disc.

2. Backwashing

When the impurities on the filter disc accumulate to a certain extent, backwashing is required. During backwashing, the cleaning liquid enters the filter from the inlet and flows along the groove of the filter disc to wash away the impurities on the filter and filter screen. At the same time, part of the cleaning liquid flows out through the filter hole on the filter disc, bringing the intercepted impurities out of the filter.

3. Filtration recovery

After backwashing, the filter re-enters the filtration state.

 

Application field

The Top Quality High Precision Disc Filter has a wide range of application fields, and can be used in almost any occasion that requires solid-liquid separation. Specific application examples include:

1. Chemical industry: used for chemical purification, wastewater treatment, catalyst recovery, etc.

2. Pharmaceutical industry: removal of impurities, extraction of active ingredients, etc. during the production of drugs.

3. Food industry: clarification of beverages such as wine, beer, fruit juice, refining of edible oils, filtration of syrups, etc.

4. Water treatment: remove suspended solids, algae, bacteria and other contaminants from water.

 

Maintenance of disc filters

In order to ensure the normal operation and prolong the service life of the Top Quality High Precision Disc Filter, regular maintenance is required. The main maintenance contents include:

1. Check the wear of filter elements such as filter discs, filters, and screens, and replace them in time if any problems are found.

2. Check the operating status of the drive device, control system, and other components to ensure their normal operation.

3. Regularly clean filter elements such as filter discs, filters, and screens to maintain the filtration effect.

4. Check the rotation direction of the filter disc to ensure it is correct.

5. Check the sealing performance of the filter to ensure that there is no leakage.

6. Regularly overhaul the filter to ensure the safe operation of the equipment.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated