Reliable-Operation Highly Efficient Disc Filter

The reliable-operation highly efficient disc filter is composed of a set of grooved discs that work in conjunction to provide exceptional filtration efficiency. At the heart of the disc filter's design are a series of specially engineered discs, each featuring a pattern of grooves on both sides. These grooves form a complex network that serves as the primary filtration barrier. As water flows through the stacked discs, solid particles become trapped at the intersections created by the grooves' edges. This unique configuration allows for both surface straining and coagulation, significantly enhancing the filtration process.

 

Technical Data

Working pressure : 0.2~0.8Mpa

Backwash pressure : 0.15~0.8Mpa

Working temperature : <60°C

pH value : 4-13

Filter element number : 2-10

Filter accuracy : 20μm~200μm

 

Design Features

1. Compact Size and High Filtration Capacity

One of the most striking features of the reliable-operation highly efficient disc filter is its space-saving design. Despite its compact size, the system can achieve high filtration capacities, making it suitable for both small-scale and large-scale operations. This is particularly beneficial in scenarios where space is at a premium, such as in urban settings or on-board vessels.

2. Ease of Maintenance and Longevity

The modular design of the disc filter system facilitates easy maintenance and cleaning. The individual discs can be removed and cleaned without the need for complex disassembly procedures. Additionally, the robust construction of the discs ensures a long operational lifespan, reducing the frequency of replacements and minimizing overall maintenance costs.

3. Low Pressure Drop and Energy Efficiency

A common challenge with traditional filtration systems is the trade-off between efficiency and pressure drop. However, the disc filter system is designed to minimize pressure drop while maintaining high filtration rates. This results in lower energy consumption and reduced operating costs, making it an economical choice for businesses and utilities alike.

4. Application Flexibility

The versatility of the disc filter system lies in its ability to handle a diverse range of fluids and particle sizes. It can be used for water purification, wastewater treatment, industrial process filtration, and even air filtration applications. The system can be tailored to specific requirements by adjusting the number of discs, the channel size, and other parameters.

 

Key Benefits

The reliable-operation highly efficient disc filter offers several key benefits that contribute to its high efficiency and user-friendly operation:

1. Surface Filtration and Coalescence. The unique design of the Disc Filter enables it to not only filter out solid particles but also promote the coalescence of small oil droplets, enhancing the overall cleanliness of the liquid.

2. Automatic Backwashing. The system is equipped with an automatic backwashing mechanism that cleans the filter elements without the need for manual intervention. This ensures consistent performance and reduces operational downtime.

3. Low Water Consumption. The backwashing process utilizes a minimal amount of water, making the Disc Filter a highly efficient and environmentally conscious solution.

4. Compact Design. The compact and modular construction of the Disc Filter allows for easy installation and minimal space requirements, making it suitable for a wide range of applications.

5. Reliable Operation. The Disc Filter is designed for continuous, trouble-free operation, ensuring a constant supply of filtered liquid for industrial processes.

 

Applications

The Disc Filter has been successfully employed in a variety of industries, including:

1. Municipal Water Treatment. For the removal of suspended solids and turbidity from drinking water supplies.

2. Industrial Water Treatment. To ensure the purity of process water in manufacturing plants, reducing the risk of equipment fouling and improving product quality.

3. Wastewater Treatment. In the treatment of municipal and industrial wastewater, aiding in the removal of solids and contaminants before discharge into the environment.

4. Agricultural Irrigation. To filter irrigation water and improve the efficiency of agricultural systems, resulting in healthier crops and reduced water waste.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated