Top Design Efficient Basket Filter

The Top Design Efficient Basket Filter is a type of filtration equipment commonly used in the industrial field. The main function is to remove solid particles, impurities or contaminants from the fluid during the production process to ensure the smooth process and the purity of the product.

 

The basic design of a basket filter is very simple and usually consists of the following components:

1. Cylinder: Usually cylindrical to accommodate the filter basket.

2. Filter basket: This is a mesh-like structure placed in the cylinder to capture the solid particles flowing through.

3. Inlet and outlet: Fluid enters the filter through the inlet, and the cleaned fluid is discharged from the outlet.

4. Sewage outlet: Located at the bottom of the filter, it is used to drain the collected dirt.

5. Flange or threaded connection: It is convenient to connect the filter with other pipes or equipment.

6. Fasteners: Including bolts, nuts, etc., used to fix the structure of the filter.

 

Parameters

Material of housing	Cast iron, carbon steel	Stainless steel
Material of strainers	Stainless steel
Material of seal components	Oil-resistant asbestos, flexible graphite, PTFE
Working temperature	-30 ~ +380°C	-80 ~ +450°C
Filtration precision	10 ~ 300 meshes
Nominal pressure	0.6 ~ 6.4 Mpa (150Lb ~ 300Lb)
Connection	Flange, welding

 

Working principle

Basket filters operate on the principle of direct interception. After fluid enters the filter, solid impurities are intercepted by pores in the filter. The accuracy of the filter determines the smallest particle size that can be filtered. When fluid passes through the filter, larger particles are trapped, while smaller particles pass through with the cleaning fluid.

 

Features of basket filter

1. Easy to maintain. Due to its intuitive structure, users can quickly open the filter, clean or replace the filter basket.

2. Large filtration area. Basket filters typically provide a larger filtration area than traditional Y-type filters, which helps reduce pressure loss and extend maintenance cycles.

3. Strong adaptability. Filters with different precision can be selected according to different application requirements to adapt to various fluid filtration conditions.

4. High efficiency. The simple structural design allows for good hydrodynamic performance and reduces the decrease in flow rate.

5. Cost-effectiveness. The cost of a basket filter is relatively low, and the cost of replacing the filter is also lower.

 

Scope of Application

The Top Design Efficient Basket Filter is widely used in a variety of industries, including but not limited to:

1. Chemical industry. In the chemical production process, remove mechanical impurities from raw materials or products.

2. Oil and gas industry. Used to remove solid particles from pipelines and protect downstream equipment.

3. Food and beverage industry. Ensure the hygiene and safety of products and remove solid contamination during production.

4. Water Treatment. Pretreatment filtration to remove large particulate matter from water.

5. Pharmaceutical industry. Protect precision instruments from pollution and ensure the cleanliness of the production environment.

 

Installation and Maintenance

The installation of basket filters is usually simple and can be connected to the piping system by flanging, threading or welding. When choosing the installation location, consideration should be given to facilitating subsequent maintenance and inspection.

 

Maintenance mainly involves regularly checking the condition of the filter basket, cleaning or replacing it according to the pressure difference or predetermined time interval. The cleaning process usually involves removing the basket, removing the attached particles with an appropriate cleaning agent and brush, and then reinstalling it for use.

 

Performance Considerations

When selecting a basket filter, there are several key performance parameters to consider:

1. Filtration accuracy. The accuracy of the filter needs to be selected according to the type of fluid and the size of the particles expected to be removed.

2. Pressure tolerance. The filter should be able to withstand the maximum working pressure in the system.

3. Temperature range. The material should be suitable for the highest or lowest temperature in the working environment.

4. Corrosion resistance. The material of the filter should have good chemical resistance and be suitable for specific fluid applications.

5. Flow processing capacity. The appropriate filter size should be selected according to the maximum working flow.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated