Fully Automatic Y-Shaped Brush-Type Self-Cleaning Filter

The fully automatic Y-shaped brush-type self-cleaning filter is an efficient and intelligent liquid filtration equipment. It is mainly used in pipeline systems to filter water and other media to remove mechanical impurities and ensure the normal operation of the system. The equipment uses brushes to clean the filter screen to achieve online cleaning without downtime, which greatly improves the continuous operation capacity of the system.

 

Main structure and components

1. Housing

The housing of the fully automatic Y-shaped brush-type self-cleaning filter is used to accommodate the entire filter assembly to ensure the stable operation of the equipment.

2. Filter cartridge (to filter dirt)

The filter cartridge is the core component of the filter, used to intercept mechanical impurities in water and ensure the cleanliness of the medium.

3. Cleaning mechanism (including cleaning brush and brushing filter)

The cleaning mechanism is a key component of the fully automatic Y-shaped brush-type self-cleaning filter. By rotating the cleaning brush, the filter screen is cleaned online to remove impurities on the filter screen.

4. Controller (to collect and compare pressure differential signals, and output control signals)

The controller is the brain of the fully automatic Y-shaped brush-type self-cleaning filter, responsible for collecting pressure differential signals on both sides of the filter, comparing and outputting control signals, and realizing the automatic control of the equipment.

5. Cleaning motor (to accept control signals to provide the power required for the cleaning mechanism)

The cleaning motor is the power source of the cleaning mechanism, and accepts the control signal of the controller to provide power for the cleaning mechanism.

6. Electric ball valve (to accept the control signal and discharge the dirt)

The electric ball valve is the executive part of the fully automatic Y-shaped brush-type self-cleaning filter accepts the signal of the controller, opens the sewage outlet, and discharges the impurities on the filter screen.

 

Working principle

1. Filtration process

When the water flows through the fully automatic Y-shaped brush-type self-cleaning filter, the mechanical impurities in the water are intercepted by the filter screen and left on the surface of the filter screen.

2. Differential pressure detection

As the surface area of the filter screen accumulates impurities, the pressure difference on both sides of the filter screen gradually increases. When the pressure difference reaches a set value, the differential pressure switch sends a signal.

3. Automatic cleaning

After the controller receives the signal of the differential pressure switch, it sends an instruction to the cleaning motor to start the cleaning mechanism. The cleaning brush starts to rotate, clean the filter screen, and brush off the impurities on the filter screen.

4. Sewage discharge

During the cleaning process, the sewage valve is opened, and the impurities deposited on the filter screen are discharged through the sewage outlet.

5. Cleaning is completed

After cleaning, the controller turns off the cleaning motor and the cleaning mechanism stops working. The filter screen resumes the filtering function and the system resumes normal operation.

 

Functional features

1. Fully automatic operation. The fully automatic Y-shaped brush-type self-cleaning filter realizes automatic filtration, automatic cleaning, and automatic sewage discharge without manual intervention.

2. Online cleaning. The cleaning process is carried out under the operating condition of the equipment without downtime, which enhances the continuous operation capacity of the system.

3. Clean thoroughly. Use a brush to clean the filter screen, which can completely remove impurities on the filter screen and ensure the filtration effect.

4. Intelligent control. PLC controller is used to achieve intelligent control of equipment, enhancing the stability and reliability of equipment operation.

5. Safe and reliable. The equipment is equipped with regular cleaning and manual cleaning functions to ensure the safety and reliability of the effluent.

6. Easy installation. The fully automatic Y-shaped brush-type self-cleaning filter has a compact structure, a small footprint, and easy installation.

 

Application

The fully automatic Y-shaped brush-type self-cleaning filter is widely used in industrial, agricultural, municipal, environmental protection and other fields, such as water treatment, petrochemical, thermal power generation, steel manufacturing, shipbuilding, light industry textile, food and beverage and other industries in the pipeline system.

 

Parameters

Rated flow	20-3000m³/h
Working pressure (minimum)	0.2MPa (customizable)
Working pressure	≤1.6MPa
Inlet & outlet	DN50-DN700
Working temperature	≤80°C (customizable)
Filtration precision	100-3000 micron
Filtering mesh	304, 316L
Equipment	Carbon steel, 304, 316L
Motor power	0.37-1.1kw
Voltage	380V 50Hz Three-phase
Self-cleaning flow	<1% of total flow
Self-cleaning duration	15s (adjustable)
Pressure differentials	0.5Kg/cm² (adjustable)

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated