Customized Sintered Stainless Steel Wire Mesh Filter Disc

The customized sintered stainless steel wire mesh filter disc is a filter material formed by arranging multiple layers of stainless steel wire mesh in a specific stacking manner, and then sintering them under high-temperature vacuum conditions. This process allows the voids between the layers of wire mesh to be firmly "welded" together, thus forming a whole filter disc that has both a porous structure and maintains high strength. This unique manufacturing method gives the sintered mesh filter disc a series of characteristics that are superior to traditional filter materials.

 

The customized sintered stainless steel wire mesh filter disc usually uses a standard five- or six-layer sintered mesh structure, in which the mesh channels are crisscrossed to form a uniform and accurate filter medium. This structure not only improves filtration efficiency, but also ensures good mechanical strength and overall rigidity. The filtration accuracy ranges from 1 micron to 300 microns, meeting the specific requirements of different industrial fields for filtration fineness. According to the actual needs of users, the external dimensions and filtration accuracy of the filter disc can be customized, and the diameter range is usually between 100mm and 3000mm.

 

Structure composition

The structure of a customized sintered stainless steel wire mesh filter disc typically includes the following key components:

- Substrate layer: serves as the foundation for the filter tray, providing overall support and structural strength.

- Filter layer: It is composed of multiple layers of wire mesh with different apertures, and the pore size is precisely set according to the filtration requirements to achieve the required filtration accuracy.

- Protective layer: located on the outside of the filter layer to prevent physical damage to the filter layer during use and prolong its service life.

- Separation layer: added in some designs to help separate different media or improve filtration efficiency.

 

Performance characteristics

1. High filtration accuracy

By precisely controlling the aperture of the wire mesh, the sintered mesh filter disc can achieve filtration accuracy from the micron to the nanometer level, meeting various high-standard filtration requirements.

2. Strong corrosion resistance

The use of high-quality metal materials such as stainless steel gives it good corrosion resistance and is suitable for filtration of acid, alkali or corrosive media.

3. High strength and stability

The solid structure formed during the sintering process allows the filter disc to maintain good mechanical strength and structural stability even under high pressure differences.

4. Easy to clean and regenerate

The smooth surface and overall sintered structure of the wire mesh make it easy to clean and backwash, prolonging service life and reducing operating costs.

5. Wide temperature and pressure adaptability

Suitable for working in high temperature and high pressure environments, with a wide range of applications.

 

Application field

The customized sintered stainless steel wire mesh filter disc plays an important role in many industries due to their excellent performance.

- Petrochemical industry: Crude oil filtration, catalyst recovery, solvent purification, etc.

- Water treatment: Drinking water filtration, wastewater treatment, seawater desalination pretreatment, etc.

- Food and Beverage: Clear filtration of alcohol, beverages, and cooking oils.

- Pharmaceutical and chemical industry: Filtration of pharmaceutical raw materials, purification of chemical reagents.

- Environmental protection: Air purification, flue gas desulfurization, dust removal system.

- Electronics Industry: Ultra-pure media filtration for chip manufacturing, LCD panel cleaning, etc.

 

Parameters

	D (mm)	Filtration area (m2)
ML-600-R	600	0.28
ML-800-R	800	0.5
ML-1000-R	1000	0.79
ML-1200-R	1200	1.13
ML-1600-R	1600	2.01
ML-1800-R	1800	2.54
ML-2000-R	2000	3.14
ML-2300-R	2300	4.15
ML-2400-R	2400	4.52
ML-2600-R	2600	6.31
ML-2750-R	2750	5.94
ML-2800-R	2800	6.15
ML-3000-R	3000	7.06

 

R (μm) "5, 10, 15, 20, 30, 40, 60"

Layer thickness (mm) "1.7mm, 2.5mm, 3.5mm"

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated