Vibrating Slag Removal Vertical Design Leaf Filter

The vibrating slag removal vertical design leaf filter is a kind of separation equipment that is widely used in many industrial fields, especially in oil processing, chemical, pharmaceutical and food industries. It is favored for its efficient filtration capacity, easy operation and relatively low operating cost. It can filter without the use of filter cloth and filter paper through the vertical design of vibration slag removal, which helps to reduce the filtration cost. It can achieve fully airtight operation, reduce material loss, and is environmentally friendly.

 

The vibrating slag removal vertical design leaf filter consists of several key components: a tank body, filter leaves, vibration discharge system, liquid discharge system, and a drive and control system.

- Tank Body: Typically a vertical cylindrical design, it holds the liquid to be filtered and accommodates the filter leaves.

- Filter Leaves: These are the heart of the filtration process, consisting of a series of parallel-aligned metal screens, usually made from stainless steel for its excellent corrosion resistance.

- Vibration Discharge System: Located at the bottom or side of the filter, this system helps remove solid particles that clog the filter screens.

- Liquid Discharge System: Comprising pipes and valves, it ensures that the filtered liquid can be successfully removed.

- Drive and Control System: Often including motors, eccentric wheels, or vibrators, this system manages the entire filtration process.

 

Parameters

Working pressure: 0.1 ~ 0.4 Mpa

Operating temperature: ≤150 °C

Filter area: 4 ~ 80 m²

 

Model	Filtering area (m2)	Cylinder diameter (mm)	Inlet	Outlet	Overflow port	Slag outlet (mm)	Height (mm)	Weight (kg)
ADYP-4	4	550	DN50	DN80	DN40	300	2010	600
ADYP-8	8	700	DN50	DN80	DN40	400	2425	800
ADYP-10	10	800	DN50	DN80	DN40	400	2630	900
ADYP-15	15	900	DN50	DN80	DN40	400	2650	1100
ADYP-20	20	1100	DN50	DN80	DN40	400	3000	1500
ADYP-30	30	1200	DN50	DN80	DN40	500	3050	1750
ADYP-40	40	1300	DN65	DN80	DN50	500	3280	2100
ADYP-50	50	1400	DN65	DN80	DN50	600	3450	3000
ADYP-60	60	1500	DN65	DN80	DN50	600	3630	3100
ADYP-80	80	1600	DN65	DN80	DN50	700	3860	3600

 

Working Principle

During operation, the liquid to be treated enters the top of the leaf filter and passes through the filter leaves. Solid particles are trapped on the surface of the filter leaves, forming a cake, while the cleansed liquid flows through the filter pores, achieving solid-liquid separation. As the filtration progresses, more solids accumulate on the filter surfaces, potentially reducing filtration efficiency. The vibration discharge system is then activated to shake off the cake from the filter leaves, which then falls to the bottom of the filter for removal.

 

Operational Features

1. No Need for Filter Cloth or Paper. Leaf filters do not require traditional filter media like cloth or paper, reducing costs associated with changing these materials and minimizing downtime.

2. Fully Enclosed Operation. They offer fully enclosed operation, effectively preventing leakage and environmental contamination while protecting operators' health.

3. High Degree of Automation. Equipped with automatic control systems, they can automatically perform processes like filtration, cleaning, and cake discharge, reducing labor intensity.

4. Continuous Operation Capability. Designed for continuous duty, they enhance production efficiency.

5. Low Energy Consumption. Compared to other types of filters, leaf filters operate at lower energy costs due to their unique design.

 

Application Areas

The application range of the vibrating slag removal vertical design is broad, including:

1. Oil Industry. For clarification filtration of edible oils, animal fats, vegetable oils, and removal of impurities from fatty acids and waxes.

2. Chemical Industry. For solid-liquid separation in processes like clarification, crystallization, and impurity removal.

3. Pharmaceutical Industry. For active ingredient separation and solution clarification during drug production.

4. Food Industry. For clarification filtration of syrups, fruit juices, beverages, etc.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated