Stable And Reliable High Flow Filter

The Stable And Reliable High Flow Filter is a type of filtering equipment designed to handle large volumes of liquid while maintaining high flow rates. It is essential in many industrial and liquid processing applications, such as water treatment, chemical manufacturing, food and beverage production, and pharmaceutical manufacturing.

 

Our stable and reliable high flow filter is matched with imported 3M and PALL filter elements. It is developed and produced in combination with years of experience in filtering fluid design. It can achieve ultra-small equipment footprint and large processing flow in a compact system design. The structure has optional vertical and horizontal type.

 

Applications

The stable and reliable high flow filter is widely used in various industries, with some typical applications including:

1. Water treatment - In industrial and urban water treatment, high flow filters are used to remove suspended solids, microorganisms, and organic matter from water to meet industrial production and drinking water standards.

2. Chemical production - In chemical processes, filters are used to remove impurities from products, thereby improving product quality and purity.

3. Food and beverage production - In the food and beverage industry, filters are used to ensure product safety and hygiene by removing microorganisms and suspended solids.

4. Pharmaceutical manufacturing - In the pharmaceutical industry, high-precision high flow filters are used for aseptic production, removing microorganisms and particles from the process.

5. Environmental engineering - In environmental protection, filters are used to remove pollutants from industrial emissions, reducing their impact on the environment.

 

Main Component Material

Shell: CS, 304, 316L, C276, 2205;

Filter element: melt spray, glass fiber, PP, PTFE;

Seal: standard nitrile, optional fluorine rubber, PTFE.

 

Performance Parameters

Filtration precision: 0.003 micron-100 micron

Temperature resistance: 80°C

Pressure resistance: 1.6Mpa

Flow rate: 0.1~500M³/H

The number of filter elements: 3~300

The length of filter element: 250, 500, 750, 1000mm.

 

Product Highlights

1. Large flow

With a unique design, the flow rate of a single filter element can reach as high as 70T/H. So fewer filters are needed to meet your flow requirements.

2. High dust holding capacity and high precision

The filter element is made of deep folding process structure. The super-large dirt holding capacity of a single filter element can reach 11kg.

PPS deep radial pleated filter element 2500g/10"

PPT horizontally folded filter element 250g/10"

Accuracy range: 1, 2, 5, 10, 15, 25, 40 and 70 microns

Filtration efficiency: 99.9%

Materials are FDA certified

3. Large filter area

The high-flow filter element adopts high-performance polypropylene non -woven material, which super optimizes its filtration performance and fluid quality to ensure the customer's use effect. The radially pleated design makes the filter element have a large effective filtering area.

4. Stable and reliable

The internal support mechanism of the filter element is supported by a guide rod or a filter cartridge, and the top of the filter element is provided with a gland to press the filter element firmly. It ensures that the filter element will not be loosened or dropped due to vibration during operation, and it also ensures that the filter element never falls during the transportation of the equipment.

5. Strong sealing performance

All sealing positions are sealed with O-ring construction, which incorporates sealing problems caused by positive and negative tolerances of finished parts.

 

Design and Manufacturing Standards

Filter element design - PPS filter element is 70T/H/40", PPT filter element is 50T/H/40"

Shell design - Based on the container standard, calculate and check the shell wall thickness by SW6

Flange standard - HG, GB, ASME, JIS, DIN

Manufacturing standard - GB150-201

 

Other

Safe operating temperatures and pressures will depend on the filter element and seal, greater than the pressures and temperatures above Please specify the design and manufacture acceptance criteria: steel pressure vessel, water treatment filter standard and ASME "U"

Surface treatment: mechanical polishing, electrolytic polishing, sandblasting, paint

 

Maintenance Tips

To ensure the long-term stable operation and high-efficiency filtration of high flow filters, regular maintenance and inspection are necessary. Here are some maintenance tips:

1. Regularly inspect the filter for any external damage or leaks.

2. Regularly clean or replace the filter medium to maintain filtration efficiency.

3. Check the automatic cleaning and sludge removal system to ensure it is functioning correctly, so the filter can automatically clear accumulated particles.

4. Conduct regular performance tests on the filter to ensure it is meeting filtration requirements.

5. Monitor the operational parameters of the filter, such as pressure differential and flow rate, to detect and address any potential issues promptly.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated