Quality-Guaranteed Basket Filter

The quality-guaranteed basket filter, the seemingly inconspicuous but powerful small equipment, plays an indispensable role, like a loyal guardian, silently guarding compressors, pumps, meters and other precision equipment from solid particle pollution.

 

The following table shows some basic parameters of the quality-guaranteed basket filter.

Material of housing	Cast iron, carbon steel	Stainless steel
Material of strainers	Stainless steel
Material of seal components	Oil-resistant asbestos, flexible graphite, PTFE
Working temperature	-30 ~ +380°C	-80 ~ +450°C
Filtration precision	10 ~ 300 meshes
Nominal pressure	0.6 ~ 6.4 Mpa (150Lb ~ 300Lb)
Connection	Flange, welding

 

Structure is revealed: Exquisite design, efficient filtering

The heart of the quality-guaranteed basket filter lies in its delicate construction. The main body is usually made of high-quality stainless steel or carbon steel to ensure durability and corrosion resistance. Its internal core component, the filter basket, is composed of a filter screen woven of metal wire. According to different filtration needs, the filter screen pore size varies from tens of microns to hundreds of microns, which can effectively intercept various solid impurities in the fluid. The filter basket is fixed in a removable housing for regular cleaning or replacement.

 

Working principle: Impurities stop, clear liquid passes

The workflow of the quality-guaranteed basket filter is simple and efficient. When the liquid containing impurities flows into the filter through the water inlet, the first thing you encounter is the carefully arranged filter screen. During this process, those solid particles larger than the aperture of the filter screen, such as sand, rust residue, fibers, etc., are intercepted and accumulated on the filter screen, while the clean liquid passes smoothly and continues its journey through the water outlet. This process ensures that the downstream equipment is free from contamination, prolongs the life of the equipment and reduces the failure rate.

 

Application field: Cross-industry common, significant effectiveness

The quality-guaranteed basket filters have a wide range of applications, covering almost all industrial fields involved in liquid transportation.

- Petroleum and chemical industry

In crude oil refining and chemical production, basket filters are used to remove impurities from raw materials to ensure the stability of the reaction and the purity of the product.

- Medical Hygiene

In the production of pharmaceutical water systems and biological agents, it ensures the maintenance of a sterile environment and prevents pollution.

- Food and beverage

In the processing of juice, beer, and dairy products, basket filters are used to remove suspended solids and improve product quality.

- Environmental protection industry

In wastewater treatment and circulating cooling water systems, it filters out harmful substances and protects the environment.

- Agricultural irrigation

Ensure the cleanliness of irrigation water, avoid clogging sprinklers, and improve irrigation efficiency.

 

Selection guide: Accurate matching, efficient operation

Choosing the right basket filter requires considering the following key factors:

1. Fluid characteristics. Including the temperature, pressure, viscosity and chemical properties of the fluid.

2. Filtration accuracy . Choose the appropriate filter aperture according to actual needs.

3. Flow and pressure drop. Ensure that the filter can handle the expected flow rate, taking into account the impact of the pressure drop on the system.

4. Material selection. Choose the right material according to the corrosiveness of the fluid, such as 304, 316 stainless steel, etc.

5. Installation position. Consider whether to connect in series in front of the pump as pre-filtration, or in parallel in the system as bypass filtration.

 

Maintenance: Easy operation, extended life

The maintenance of the basket filter is simple, and the main steps include:

1. Regular inspection. Monitor the pressure difference. When the pressure difference exceeds the set value, it indicates that the filter screen is blocked and needs to be cleaned up in time.

2. Clean the filter screen. Just close the inlet and outlet valves, remove the filter basket, clean with water or specific solvents, and perform mechanical or ultrasonic cleaning if necessary.

3. Filter replacement. After long-term use, the filter may be damaged or deformed, and it needs to be replaced in time to maintain the filtration effect.

4. Record maintenance. Establish maintenance logs to track filter replacement cycles, which helps to optimize maintenance schedules.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated