High Automation Disc Filter With High-Efficiency Interception Capabilities

In the field of water treatment and industrial filtration, disc filters are widely favored for their high-efficiency interception capabilities and high degree of automation. It forms a complex filtration network through a series of grooved discs to effectively remove solid substances from water.

 

Our High Automation Disc Filter With High-Efficiency Interception Capabilities is a deep filter that uses multiple layers of disc-like filter media to remove particulate matter from a fluid, widely used in a variety of industries, including pharmaceuticals, food and beverage, chemicals, and electronics.

 

Working principle

1. The filtering process

When water enters the disc filter, it first enters the central tube through the inlet. Then the water flow is evenly distributed between each disc. Since the disc has grooves on both sides, the edges of these grooves form many intersections, which can effectively intercept the suspended solids in the water. As more and more particles are trapped, they also condense with each other to form a larger interceptor, thus improving the filtration efficiency.

2. Backwashing process

As the filtration continues, the accumulation of impurities on the disc increases, which will cause the pressure difference to increase and affect the filtration effect. At this time, the system will automatically switch to the backwash state. Backwashing usually uses filtered water or an externally introduced clean water source to reverse initialize the disc from the inside out to discharge the trapped impurities. After backwashing, the system returns to the filtration state again and cycles back and forth.

 

Technical parameters

LDLF P/N	Disc Connection (inch)	Module (pcs)	Inlet & Outlet (D/N)	Flow rate under different micron (m3/h)
				20 μm (800 mesh)	50 μm (300 mesh)	100 μm (150 mesh)	130 μm (120 mesh)	200 μm (80 mesh)	400 μm (40 mesh)
LDLF-2-2 ''T	2	2	80	10	16	20	40	56	60
LDLF-3-2 ''T	2	3		15	24	30	60	84	90
LDLF-2-3 ''T	3	2		16	22	30	60	80	100
LDLF-3-3 ''T	3	3	100	24	33	45	90	120	150
LDLF-3-3 ''T	3	3		45	60	75	120	138	150
LDLF-4-3 ''T	3	4		32	44	60	120	160	200
LDLF-4-3 ''H	3	4	150	60	80	100	160	184	200
LDLF-5-3 ''T	3	5		40	55	75	150	200	250
LDLF-5-3 ''H	3	5		75	100	125	200	230	250
LDLF-6-3 ''T	3	6		90	120	150	240	276	300
LDLF-3-4 ''H	4	3	120	48	75	90	150	210	240
LDLF-4-4 ''H	4	4		64	100	120	200	280	320

 

Technical advantages

The High Automation Disc Filter With High-Efficiency Interception Capabilities offers a number of technical advantages, including:

1. High-efficiency filtration

Due to the ingenious design of the disc, the combination of surface blocking and condensation results in high filtration accuracy.

2. Automatic backwashing

The system's self-control capability allows the backwashing process to be completed without manual intervention, ensuring the need for continuous water discharge.

3. Low water consumption

The backwashing process uses less water, saving water resources.

4. Compact design

Compared to other types of filters, the disc filter has a small footprint and is suitable for occasions with limited space.

5. Reliable operation

The simple mechanical structure guarantees long-term stable operation while maintaining ease.

6. Small system pressure loss

The optimized design ensures that the pressure drop of the system is maintained at a low level during filtration and backwashing.

 

Application field

The High Automation Disc Filter With High-Efficiency Interception Capabilities is widely used in the following fields:

1. Industrial cooling water system: Remove impurities such as suspended solids and sediments from the system.

2. Wastewater treatment: As a pretreatment device, solid substances in wastewater are removed.

3. Drinking water treatment: Provide high-quality drinking water standards.

4. Food and beverage industry: Ensure product safety and hygiene, and remove particles from the production process.

5. Agricultural irrigation: Prevent clogging of sprinklers and improve irrigation efficiency.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated