Efficient-Purification Automatic Self-Cleaning Filter

The efficient-purification automatic self-cleaning filter can automatically remove dirt from the filter screen during the filtration process without manual intervention. The filter material and specifications can be selected according to actual needs, ensuring long-term stable filtration effect.

 

Structural composition and functional analysis

1. Shell: Sturdy coat

The housing of an efficient-purification automatic self-cleaning filter is the protective cover for its core components, usually made of corrosion-resistant, high-strength materials such as stainless steel. It not only provides physical protection for internal components, but also acts as a seal to prevent external contaminants from entering.

2. Filter cartridge: A barrier to intercept impurities

The filter cartridge is the core part of the filter, which is densely packed with tiny pores, which can effectively intercept mechanical impurities in the water, such as sediment, rust, algae, etc. The material and pore size of the filter cartridge can be selected according to different water quality and treatment requirements to achieve the best filtration effect.

3. Cleaning mechanism: The key to maintaining filtration efficiency

The cleaning mechanism includes components such as the cleaning brush and the brushing filter screen. They start when the filter needs to be cleaned, and remove the dirt on the surface of the filter cartridge by rotating or reciprocating movement to restore its filtering capacity. The precise and powerful action of the cleaning mechanism ensures the best results for each cleaning.

4. Controller: The intelligent brain

The controller is the "brain" of the efficient-purification automatic self-cleaning filter. It monitors the pressure difference between the incoming and outgoing water in real time. When the pressure difference is detected to exceed a preset threshold, it issues a cleaning command. The controller can also record and analyze the working data of the filter to provide decision support for operation and maintenance personnel.

5. Cleaning the motor: The source of power

The cleaning motor is the driving force source of the cleaning mechanism. After receiving the signal from the controller, it provides the necessary power to make the cleaning mechanism run. An efficient motor can not only ensure the smooth progress of the cleaning process, but also reduce energy consumption and improve overall performance.

6. Electric ball valve: Sewage keeper

The electric ball valve is responsible for opening the sewage outlet during the cleaning process to discharge the accumulated impurities from the system. Its quick response and accurate control are essential to prevent secondary pollution and reduce water waste.

 

Working principle and process

The working principle of the efficient-purification automatic self-cleaning filter is based on pressure difference induction and automatic control. When the water flows through the filter cartridge, mechanical impurities are intercepted on the surface of the filter cartridge, and as the impurities accumulate, the pressure difference between the water inlet and the water outlet gradually increases. The controller monitors this difference in real time, and once the preset threshold is exceeded, it is considered that the filter cartridge needs to be cleaned. At this time, the controller sends a signal to the cleaning motor to start the cleaning mechanism. The cleaning brush scours the filter cartridge under the drive of the motor, and at the same time the electric ball valve opens the sewage outlet to discharge the cleaned impurities from the system. The whole cleaning process does not require manual intervention, achieving true automation.

 

Parameters

Maximum flow	20-3000m3/h
Minimum working pressure	0.2MPa(g)
Maximum working pressure	1.6MPa(g)
Inlet & outlet diameter	DN50-DN700
Maximum operating temperature	80°C
Filtration accuracy	10-3000μm
Filter mesh	304, 316L stainless steel
Filter housing	Carbon steel / 304, 316L stainless steel
Motor power	0.37-1.1KW
Voltage	380V 50Hz three-phase
Cleaning flow	<1% of total flow
Cleaning time	15 sec (adjustable)
Cleaning differential pressure	0.5kg/cm2 (adjustable)

 

Advantages and application fields

1. High-efficiency filtration and energy saving and emission reduction

The efficient-purification automatic self-cleaning filter can continuously and efficiently remove mechanical impurities from water, ensuring the cleanliness and safety of the water supply system. At the same time, due to its high degree of automation, the frequency and intensity of manual cleaning are reduced, and labor costs and energy consumption are reduced.

2. Intelligent management and remote monitoring

The efficient-purification automatic self-cleaning filters are equipped with advanced control systems that enable remote monitoring and management. Operation and maintenance personnel can view the working status and data of the filter in real time through mobile phones or computers, find and solve problems in time, and greatly improve management efficiency and system stability.

3. Extensive application field

The efficient-purification automatic self-cleaning filter is suitable for a variety of water supply systems, especially those that require continuous operation without downtime, such as industrial production, municipal water supply, agricultural irrigation, etc. It can adapt to different water quality and treatment needs, providing users with customized solutions.

 

FAQ

1. Q: What is the function of a filter?

A: The main function of a filter is to remove solid particles, impurities, and harmful substances from liquids or gases, in order to achieve purification, clarification, and protection of equipment.

2. Q: How to choose a suitable filter?

A: When choosing a filter, factors such as the properties of the material being filtered (e.g., viscosity, temperature, corrosion), required filtration accuracy, processing capacity, operating pressure and medium, as well as the type, material, size, and installation method of the filter should be considered.

3. Q: What is the working principle of a filter?

A: The working principle of a filter mainly relies on physical screening, deep interception, absorption, or chemical reactions to remove impurities or harmful components from the material being filtered.

4. Q: How to maintain and care for a filter?

A: Maintenance of filters includes regular cleaning or replacement of filter elements, inspection of seals and fasteners, maintaining stable operating pressure, and avoiding overloading. Specific methods should be referenced from the filter's instruction manual and maintenance guides.

5. Q: What is the service life of a filter?

A: The service life of a filter depends on its working environment, processing volume, and filtration accuracy. Generally, when the filter's pressure drop reaches a certain value or the filtration effect decreases significantly, it needs to be replaced or cleaned.

6. Q: What should be paid attention to during filter installation?

A: During filter installation, attention should be paid to the directionality, ensuring that the fluid enters and exits from the correct ports. Also, the piping system should be cleaned before installation, and the filter should be securely fastened and sealed as required by the instructions.

7. Q: What is the replacement cycle for filters?

A: The replacement cycle for filters depends on their working conditions and filtration requirements, and is usually indicated by pressure difference indicators or timers. When the filter's pressure drop reaches the set value or the filtration effect decreases, it should be replaced in a timely manner.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated