Low Resistance Five-Layer Sintered Wire Mesh

The low resistance five-layer sintered wire mesh is a high-efficiency filter material, which is widely used in industry and other fields. It is processed by five layers of stainless steel wire mesh with different mesh numbers through a special sintering process to form a multi-layer composite filter material. This material not only has excellent mechanical strength and filtration performance, but also can work stably for a long time in high temperature, high pressure and corrosive environments.

Parameters

Model number	Nominal precision (μm)	Absolute precision (μm)	Gases permeability (L/min · dm2 · kPa)	Bubbling pressure (pa)
ADBSW1	1	6-7	180	5300-6000
ADBSW2	2	8-9	240	4300-5000
ADBSW5	5	11-13	260	3000-3700
ADBSW10	10	16-18	310	2700-3300
ADBSW15	15	24-26	350	2000-2600
ADBSW20	20	28-32	450	1800-2300
ADBSW25	25	34-36	620	1400-1900
ADBSW30	30	40-45	690	1200-1700
ADBSW40	40	50-55	720	1000-1500
ADBSW50	50	71-80	850	900-1200
ADBSW70	70	89-95	900	700-1100
ADBSW100	100	110-120	1080	650-1000
ADBSW150	150	180-200	2600	550-800
ADBSW200	200	260-280	2800	450-600

Structure and fabrication process

--- Structural components:

The low resistance five-layer sintered wire mesh consists of the following layers:

1. Protective layer. The outermost layer, used to protect the middle layer, usually a thicker wire mesh.

2. Filter layer. Located under the protective layer, it mainly plays a filtering role. Generally, a fine mesh with a higher mesh number is selected.

3. Dispersion layer. Located under the filter layer, it is used to disperse the flow of fluid so that it passes through the filter layer uniformly.

4. Support layer. Provides mechanical strength and support, usually a thicker wire mesh.

5. Bottom layer. Similar to the support layer, to enhance the overall mechanical strength and stability.

--- Production process:

1. Stacking. Five layers of stainless steel wire mesh with different mesh numbers are stacked in sequence.

2. Pressing. High-pressure pressing is carried out through special equipment to ensure that the layers are tightly bonded.

3. Sintering. High-temperature sintering in a vacuum or protective atmosphere, so that the contact points between the layers are welded to each other to form a solid overall structure.

Performance characteristics

1. High mechanical strength:

The sintering process firmly combines the layers of stainless steel wire mesh, making the low resistance five-layer sintered wire mesh have extremely high compression and impact resistance. It can withstand high-pressure operating environments and is not easy to deform or damage.

2. Good filtration performance:

The multilayer structure provides a larger surface area to effectively capture and retain fine particles while maintaining low pressure loss. The fine pore size of the filter layer can effectively filter fine particles and ensure filtration accuracy.

3. Corrosion resistance:

Made of high-quality stainless steel, it has excellent corrosion resistance. It can be used in acidic, alkaline, salt water and other corrosive environments, and is suitable for chemical, petroleum and other industries.

4. Thermal stability:

The stainless steel material and sintering process allow the low resistance five-layer sintered wire mesh to work stably in high temperature environments for a long time without deformation or loss of filtration effect due to high temperature. Usually can be used in environments up to 500 degrees Celsius.

5. Cleaning and regeneration:

Through reverse washing, ultrasonic cleaning, high temperature barbecue and other methods, the impurities attached to the filter layer can be easily removed, and the original filtration performance of the filter screen can be restored. This can significantly prolong its service life and reduce the cost of use.

6. Stable pore size structure:

The sintering process ensures that the pore size of each layer of mesh is stable, and the filtration effect is consistent and reliable. This stability is particularly important for some applications that require strict filtration accuracy.

Application field

The low resistance five-layer sintered wire mesh is widely used in a variety of industrial fields due to its excellent performance, including but not limited to the following aspects:

1. Chemical and petroleum industries:

- Catalyst recovery: In the chemical production process, the recovery of catalysts is a very important link. The low resistance five-layer sintered wire mesh can effectively capture and recover catalyst particles, ensuring the continuity and economy of production.

- Filtering acid-base liquids: In many chemical production processes, it is necessary to filter a variety of acidic and alkaline liquids. The corrosion resistance of the low resistance five-layer sintered wire mesh makes it an ideal choice.

- Oil-water separation: Oil-water separation is a key step in oil extraction and processing. The low resistance five-layer sintered wire mesh can effectively separate oil-water mixtures and improve the purity and quality of oil.

2. Food and beverage industry:

- Filtration of syrup and dairy products: During the production of food and beverages, various liquids need to be filtered to remove impurities and improve product quality. The low resistance five-layer sintered wire mesh has good filtration performance and can meet the high requirements of the food industry.

- Drinking water purification: In the process of drinking water treatment, filtration is an essential step. The low resistance five-layer sintered wire mesh can effectively remove suspended solids, bacteria and other impurities from water, ensuring the safety and hygiene of drinking water.

3. Pharmaceutical industry:

- Liquid filtration: In the pharmaceutical production process, the filtration of liquid medicine to remove impurities is an important link to ensure the quality of medicines. The high filtration accuracy and stability of the low resistance five-layer sintered wire mesh make it an ideal choice for the pharmaceutical industry.

- Gas filtration: In some pharmaceutical manufacturing processes, gases need to be filtered to remove impurities and particulates. The low resistance five-layer sintered wire mesh is also suitable for these demanding gas filtration applications.

4. Water treatment:

- Wastewater treatment: In the wastewater treatment process, solid-liquid separation is an important step. The low resistance five-layer sintered wire mesh can efficiently separate solid suspended solids in wastewater, improving the efficiency and effectiveness of wastewater treatment.

- Seawater desalination: With the intensification of water scarcity, seawater desalination technology has been widely used. The low resistance five-layer sintered wire mesh can effectively filter salts and impurities in seawater during the desalination process to produce fresh water that meets drinking standards.

Advantages

1. Excellent comprehensive performance

The low resistance five-layer sintered wire mesh combines high strength, high temperature resistance, corrosion resistance, and good filtration performance to meet a variety of demanding application requirements.

2. Customizable

According to different application requirements, the mesh number and material of each layer of mesh can be adjusted to achieve customized production and meet special filtration requirements.

3. Long service life

With proper maintenance and cleaning, the low resistance five-layer sintered wire mesh can be used for a long time, reducing the cost of frequent replacement of filter materials.

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution