High Efficiency Perforated Plate Composite Sintered Mesh

The high efficiency perforated plate composite sintered mesh cleverly combines the robustness of traditional perforated plates with the precision filtering capabilities of multi-layer sintered mesh, providing efficient filtering solutions for a variety of industrial applications.

 

The high efficiency perforated plate composite sintered mesh usually consists of two main parts: a layer of perforated metal plate with a specific aperture and multiple layers of wire mesh. These components are tightly combined through the sintering process to form a whole. The perforated plate usually serves as a supporting structure to provide the necessary mechanical strength and stability, while the wire mesh layer undertakes the filtering task, capturing and isolating particles of various sizes. The selection of wire mesh depends on the required filtering accuracy, from coarse to fine, to meet the needs of different applications.

 

Features and Advantages

1. High filtration accuracy

By precisely controlling the weaving density of the wire mesh and the aperture of the perforated plate, the composite sintered mesh can achieve filtration accuracy from micron to nanometer level, meeting the high standards of different industries.

2. Strong mechanical strength

The perforated plate, as a supporting frame, significantly enhances the stability and pressure resistance of the entire filter element, and is particularly suitable for environments with high pressure difference or strong mechanical vibration.

3. Excellent backwashing performance

The mesh channel is smooth and easy to clean and regenerate. The filtration efficiency can be restored by physical backwashing, chemical cleaning or ultrasonic cleaning, extending the service life.

4. Strong adaptability

Different materials (such as stainless steel, monel alloy, titanium alloy, etc.) and specifications can be selected according to actual application requirements to cope with various chemical corrosion environments.

5. Energy-saving and high-efficiency

Due to its unique structural design, the composite sintered mesh has a lower filtration resistance, which can effectively reduce energy consumption and improve filtration efficiency.

 

Parameters

Model number	Nominal precision (μm)	Absolute precision (μm)	Gases permeability (L/min · dm2 · kPa)	Bubbling pressure (pa)
ADBSW1	1	6-7	180	5300-6000
ADBSW2	2	8-9	240	4300-5000
ADBSW5	5	11-13	260	3000-3700
ADBSW10	10	16-18	310	2700-3300
ADBSW15	15	24-26	350	2000-2600
ADBSW20	20	28-32	450	1800-2300
ADBSW25	25	34-36	620	1400-1900
ADBSW30	30	40-45	690	1200-1700
ADBSW40	40	50-55	720	1000-1500
ADBSW50	50	71-80	850	900-1200
ADBSW70	70	89-95	900	700-1100
ADBSW100	100	110-120	1080	650-1000
ADBSW150	150	180-200	2600	550-800
ADBSW200	200	260-280	2800	450-600

 

Manufacturing process

1. Material selection and preparation

Select the appropriate metal material and wire mesh specifications according to application requirements, and prepare the perforated plate at the same time to ensure that the material meets the use standards.

2. Lamination and positioning

The perforated plate and the metal wire mesh are accurately stacked according to the predetermined number of layers and sequence, and the special positioning technology is used to ensure that the layers are aligned and stable.

3. Sintering

The high-temperature sintering process is used to make the layers of materials tightly combined at the molecular level to form an integrated composite structure. The sintering temperature and time need to be precisely controlled to ensure the performance of the final product.

4. Forming and finishing

The sintered composite mesh is cut, curled, welded and other processes to form a filter element or filter disc of the required shape and size, and finally surface treated to improve the anti-corrosion performance.

 

Application fields

Due to its excellent performance, the high efficiency perforated plate composite sintered mesh has been widely used in many fields:

1. Water treatment. Drinking water purification, wastewater treatment, pretreatment before seawater desalination, etc.

2. Petroleum and chemical industry. Filtration of lubricating oil and fuel oil, purification and purification of chemicals.

3. Food and beverage. Filtration of beer, beverages and dairy products to ensure food safety and taste.

4. Medicine. Filtration of pharmaceutical water and biological agents to maintain a sterile environment.

5. Metallurgy and mining. Filtration of molten metal to protect equipment from impurities.

6. Automobile and aerospace. Clean filtration of hydraulic systems and fuel systems to ensure stable operation of the system.

 

Selection and maintenance

When selecting a perforated plate composite sintered mesh, the following factors should be considered:

- Filtration accuracy. Determine the minimum filter particle diameter according to specific application requirements.

- Flow and pressure difference. Evaluate the flow demand and maximum allowable pressure difference of the filtration system.

- Corrosion resistance. Select the appropriate material according to the chemical properties of the medium.

- Operating temperature. Ensure that the selected material can maintain stable performance within the expected operating temperature range.

 

Why Choose Us

· Professional manufacturer with many years' experience

· Good quality with competitive price

· OEM & ODM are welcome

· Various payment items are acceptable

· Good service by experienced manager

 

AIDA Philosophy

1. Management Concept:

· Satisfy the customers' demand --- Touch customers, trust with our products and services

· Make employees happy --- Pursue higher material and spiritual happiness

2. Company Mission:

· Focus on customer needs, provide best filtering solution

· To be the lifelong partner with customers

3. Corporate Vision:

· Become a global purification leadership brand

4. Values:

· Customer: Pursue the ultimate experience, enjoy excellent quality

· Team: Trust, responsibility, growth, win-win

· Work: Simple, sincere, efficient, dedicated